scholarly journals Initiation and Propagation Processes of Internal Fatigue Cracks in β Titanium Alloy Based on Fractographic Analysis

2020 ◽  
Vol 11 (1) ◽  
pp. 131
Author(s):  
Gaoge Xue ◽  
Takashi Nakamura ◽  
Nao Fujimura ◽  
Kosuke Takahashi ◽  
Hiroyuki Oguma
Keyword(s):  
Titanium Alloy ◽  
Crack Initiation ◽  
Fatigue Cracks ◽  
Initiation Site ◽  
Fatigue Tests ◽  
Fractographic Analysis ◽  
Crack Initiation Site ◽  
Material Constants ◽  
Paris Law ◽  
Initiation And Propagation

Uniaxial fatigue tests were conducted for a β titanium alloy Ti-22V-4Al up to a very high cycle fatigue (VHCF) regime. The initiation and propagation processes of the internal fatigue cracks were investigated using 3D fractographic analysis. Multiple facets were observed at the crack initiation site. Three facet initiation models were proposed based on the surface appearances and the 3D facet bonding patterns of the multiple facets, and the major facet was determined to be the true crack initiation site. Using the size of the major facet, a Tanaka–Akiniwa model, which can determine the material constants for the Paris law using only conventional fatigue tests, was applied to reveal the propagation process of the internal cracks. A reverse fatigue life prediction was also conducted to evaluate the accuracy of the material constants obtained using the Tanaka–Akiniwa model. When the facet initiation models were applied, the predictions showed less deviation and better agreement than when the facet initiation process was not considered. The findings of this study indicate that the formation of multiple facets in β titanium alloys is sequential rather than simultaneous.

Effect of Frequency on the Fatigue Behavior of IN718 Superalloy

2017 ◽  
Vol 1142 ◽  
pp. 23-30 ◽  
Author(s):  
Jin Hui Du ◽  
Xu Dong Lu ◽  
Qun Deng
Keyword(s):  
Grain Size ◽  
Fatigue Life ◽  
Crack Initiation ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Fatigue Cracks ◽  
Low Frequency ◽  
Initiation Site ◽  
Fatigue Properties ◽  
Crack Initiation Site

IN718 alloy possesses excellent mechanical properties at high temperatures, good process ability, therefore, it has been widely used in aero engine turbine disks, compressor disks, and power turbine shafts (i.e., rotating components). The fatigue properties of the alloy are a key factor that determines the safety and reliability of the engine. In this paper, the fatigue properties of IN718 alloy are investigated under low-and middle-frequency conditions at 600 °C and 455 °C, the initiation of fatigue cracks, and the relation between fatigue life and grain size are discussed. The results show that the carbides response as a crack initiation site at low-frequency fatigue condition (1 Hz), and string-type or heap-type carbides distribution promotes crack propagation and shortens fatigue life, the twin boundaries in large grains are act as a crack initiation site at middle-frequency fatigue condition (10 Hz). The grain size is smaller, and the low cycle fatigue properties of the alloy are better.

Predicting crack initiation site in polycrystalline nickel through surface topography changes

2019 ◽  
Vol 124 ◽  
pp. 70-81 ◽  
Author(s):  
Jalal Fathi Sola ◽  
Randall Kelton ◽  
Efstathios I. Meletis ◽  
Haiying Huang
Keyword(s):  
Crack Initiation ◽  
Surface Topography ◽  
Initiation Site ◽  
Polycrystalline Nickel ◽  
Crack Initiation Site

Analysis of the Failure of the Engine Piston of the AlSi Alloy

2017 ◽  
Vol 270 ◽  
pp. 80-85 ◽  
Author(s):  
Adéla Podepřelová ◽  
Vratislav Mareš ◽  
Martin Kraus
Keyword(s):  
Crack Initiation ◽  
Combustion Engine ◽  
Initiation Site ◽  
Damage Evaluation ◽  
Secondary Phases ◽  
Crack Initiation Site ◽  
Engine Piston ◽  
Alsi Alloy ◽  
Wide Range ◽  
Microstructure Of The Material

The aim of the article is piston damage evaluation of a highly exposed combustion engine. The analysed piston was made of an AlSi-based alloy. Atypical damage, which occurred relatively early in the lifetime of the component, was evaluated by metallographic and fractographic analyses. The analysis took into account influences of mechanical and thermal fatigue processes in relation to the microstructure of the material. The metallographic observations of the microstructure revealed the occurrence of cracks extending over the secondary phases and precipitates. Cracks were initiated on the coarser Si phase particles. The crack initiation site is located at the root of the bridge between the sealing piston rings. The damage of the piston was metallographically documented in wide range.

Fatigue Crack Initiation and Growth in Stainless Steel Pipe Welds

2009 ◽  
Author(s):  
D. Green ◽  
R. D. Smith ◽  
J. P. Taggart ◽  
D. Beardsmore ◽  
S. Robinson
Keyword(s):  
Crack Initiation ◽  
Crack Growth ◽  
Thermal Loading ◽  
Fatigue Cracks ◽  
Fatigue Crack Initiation ◽  
Cyclic Hardening ◽  
Element Model ◽  
Fatigue Tests ◽  
Welded Pipe ◽  
Pipe Work

Thermal fatigue cracks have been found in austenitic pipe work in many pressurised water reactors, caused by thermal cycling due to the passage of water at different temperatures along the pipe inner surface. The rates of crack initiation and growth for this situation are not well understood because of the stochastic nature of the temperature fluctuations. Therefore, large allowances must be made when assessing the integrity of this pipe work to this failure mechanism. Improved assessment of crack initiation and growth could enable increased plant availability, and better safety cases. A programme of work has been completed consisting of fatigue tests on thick 304L butt-welded pipe specimens, and accompanying predictions of crack initiation and growth. In each test, uniform thermal cycles were generated using a water jet on a small area of the pipe. The magnitude of the cycles differed between the tests. Crack initiation and growth were monitored using a dye penetrant technique, applied to the pipe inner and outer surfaces, together with destructive examination. Crack initiation predictions were made using fatigue data derived from mechanical fatigue tests on the same material as in the pipe specimens. Good predictions were made using a strain-life endurance curve at a temperature corresponding to the average temperature of the metal surface during the thermal cycle. Crack growth predictions were based on an inelastic finite-element model accounting for cyclic hardening, and an enhanced R5 procedure (1) with crack closure taken into account. A linear elastic fracture mechanics definition of a Paris law for crack growth was used, and plastic redistribution effects were included. Predictions were good for all of the experimental scenarios carried out. A further experimental and analytical programme is in hand using the same experimental arrangements, concerning variable amplitude thermal loading.

Effect of Pre-Strain on Fatigue Properties of NHH Rail

2004 ◽  
Vol 261-263 ◽  
pp. 1239-1244
Author(s):  
Wen Xian Sun ◽  
S. Nishida ◽  
Nobusuke Hattori ◽  
X.L. Yue
Keyword(s):  
Fatigue Crack ◽  
Fatigue Strength ◽  
Fatigue Test ◽  
Fatigue Cracks ◽  
Fatigue Tests ◽  
Fatigue Properties ◽  
Slip Lines ◽  
Propagation Behavior ◽  
Strain Process ◽  
Initiation And Propagation

In the present study, fatigue tests have been performed to study the effect of pre-strain on fatigue properties of NHH (New Head-Hardened) rail. The objectives of this study were: (1) to observe the microscopic behavior of specimens during pre-strain process, (2) to research the influence of pre-strain on fatigue strength of NHH rail and (3) to investigate initiation and propagation behavior of the fatigue crack. The results showed that plastic pre-strain decreased the fatigue strength of NHH rail; fatigue limits had no obvious variation among the different pre-strain ratios. Fatigue cracks initiated in the microscopic cracking or slip lines that were originated in the pre-strain process and propagated from these sites in the later fatigue test.

scholarly journals Fatigue behaviour of an industrial synthetic rubber

2018 ◽  
Vol 165 ◽  
pp. 22004 ◽  
Author(s):  
Thomas Balutch ◽  
Bertrand Huneau ◽  
Yann Marco ◽  
Pierre Charrier ◽  
Clément Champy
Keyword(s):  
Natural Rubber ◽  
Fatigue Cracks ◽  
Fatigue Behaviour ◽  
Fatigue Tests ◽  
Damage Scenario ◽  
Root Cause ◽  
Synthetic Rubber ◽  
Initiation And Propagation ◽  
Cause Of Failure ◽  
The One

For some automotive anti-vibration applications, for instance exhaust hangers, center bearing bushes or torsional vibration dampers, temperature constraints make the use of synthetic rubbers, such as EPDM, necessary because of their better heat aging resistance compared to natural rubber. The aim of this paper is to understand the features of the fatigue behaviour of an industrial EPDM compared to the wellknown natural rubber. To do so, fatigue tests are conducted on hourglass-shaped specimens, and fracture surfaces are analysed using optical microscopy and scanning electron microscopy (SEM). It appears that every samples exhibit only one root cause of failure. Thus, two types of precursors are identified as responsible of the final fracture of samples: material’s inclusions and mold flaws. Interrupted fatigue tests are then performed and fatigued samples are observed with SEM. The built procedure allows us to follow fatigue cracks initiation and propagation along cycles, and to propose local damage mechanisms for each type of precursors. A global damage scenario is finally considered and compared to the one of natural rubber described in the literature.

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