scholarly journals Analysis of the Influence of Surface Roughness on Measurement of Ultrasonic Nonlinearity Parameter Using Contact-Type Transducer

2020 ◽  
Vol 10 (23) ◽  
pp. 8661
Author(s):  
Jongbeom Kim ◽  
Hong-Pil Ha ◽  
Kyung-Mo Kim ◽  
Kyung-Young Jhang

The ultrasonic nonlinearity parameter is used to evaluate the nonlinear elasticity of a material, which is determined from the displacement amplitude of the fundamental and second-order frequencies components in an ultrasonic wave propagating through a material. However, the displacement amplitude of the second-order harmonic component generated during propagation through a material is very weak because it is easily affected by measurement conditions such as surface roughness. In this study, we analyzed the influence of surface roughness on the measurement of the ultrasonic nonlinearity parameter. For this purpose, Al6061-T6 and SUS304 specimens were prepared with different surface roughness ranging from 0.5 to 2.9 μm. Then, the absolute and relative ultrasonic nonlinearity parameter measurements were conducted using a through-transmission technique involving two cases: both surfaces being rough, and one being a rough surface and the other being a smooth surface. The experimental results showed that the surface roughness had a lesser influence on the absolute measurement than on the relative measurement and that the transmission surface was less affected by the reception surface. These results were similar regardless of the types of specimens. Therefore, to perform accurate measurements, it is desirable to measure the nonlinearity parameter after polishing the material surface.

2021 ◽  
Vol 33 (2) ◽  
pp. 9-19
Author(s):  
V. VIJAYAKUMAR ◽  

The measured thermal radiation from a material surface will, in general, have a wave length (\lambda) dependent scale-factor to the Planck profile (PT) from the contributions of the emissivity (Є\lambda) of the surface, the response function (A\lambda) of the measurement setup, and the emission via non-Plank processes. For obtaining the absolute temperature from such a profile, a procedure that take care of these dependencies and which relay on a temperature grid searchis proposed. In the procedure, the deviation between the Plank profiles at various temperatures and the measured spectrum that is made equal to it at a selected wavelength, by scaling, is used. The response function (A\lambda) is eliminated at the measurement stage and the polynomial dependence of the remnant scale factor mostly dominated by Є\lambda) i s extracted from the measured spectrum by identifying its optimal \lambda dependence. It is shown that when such a computation is carried out over a temperature grid, the absolute temperature can be identified from the minimum of the above deviation. Here, search for T and Є\lambda) d elinked, unlike in the leastsquare approaches that are normally employed. Code that implements the procedure is tested with simulated Planck profile to which different viable values of Є\lambda) a nd noise is incorporated. It shown that if the \lambda dependence of scale-factor is not too high, the absolute temperature can be recovered. A large \lambda dependent scale-factor and the consequent possible error in the temperature obtained can also be identified.


Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4855
Author(s):  
Maodan Yuan ◽  
Anbang Dai ◽  
Lin Liao ◽  
Yan Chen ◽  
Xuanrong Ji

Ultrasonic is one of the well-known methods for surface roughness measurement, but small roughness will only lead to a subtle variation of transmission or reflection. To explore sensitive techniques for surfaces with small roughness, nonlinear ultrasonic measurement in through-transmission and pulse-echo modes was proposed and studied based on an effective unit-cell finite element (FE) model. Higher harmonic generation in solids was realized by applying the Murnaghan hyperelastic material model. This FE model was verified by comparing the absolute value of the nonlinearity parameter with the analytical solution. Then, random surfaces with different roughness values ranging from 0 μm to 200 μm were repeatedly generated and studied in the two modes. The through-transmission mode is very suitable to measure the surfaces with roughness as small as 3% of the wavelength. The pulse-echo mode is sensitive and effective to measure the surface roughness ranging from 0.78% to 5.47% of the wavelength. This study offers a potential nondestructive testing and monitoring method for the interfaces or inner surfaces of the in-service structures.


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