scholarly journals Optimization of the Housing Shape Design for Radiated Noise Reduction of an Agricultural Electric Vehicle Gearbox

2020 ◽  
Vol 10 (23) ◽  
pp. 8414
Author(s):  
Gwan-Hee Son ◽  
Beom-Soo Kim ◽  
Seung-Je Cho ◽  
Young-Jun Park

As the demand for agricultural electric vehicles increases, it is becoming important to conduct noise reduction in consideration of the characteristics of an electric powertrain. This study was conducted to optimize the shape design of gearbox housing for radiated noise reduction of an agricultural electric vehicle gearbox. The noise and vibration of the gearbox were measured considering the noise characteristics of the electric vehicle gearbox, which radiates high-frequency pure tone noise. The main noise source radiated by the structural vibration of the gearbox housing was identified and considered when modeling the loading conditions in the numerical analysis. To improve the reliability, the finite element (FE) model was updated and validated. Internal machine elements were modeled as a substructure through a reduced-order modeling method to reduce the computing time and apply a constant gear excitation force. The weak areas of structure were determined and it was used as the design area for optimization. The topology optimization technique was used to reduce the equivalent radiated power (ERP) which was used as an indicator of radiated noise level. The maximum value of the ERP decreased under all operating conditions at the rated speed.

Membranes ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 414
Author(s):  
Rana J. Kadhim ◽  
Faris H. Al-Ani ◽  
Qusay F. Alsalhy ◽  
Alberto Figoli

The aim of this work is the optimization of the operating conditions under which MCM-41-mesoporous material can be incorporated into polyethersulfone (PES)/MCM-41 membranes for nanofiltration (NF) applications. MCM-41 mesoporous material mixed matrix PES membranes have the potential to reduce membrane fouling by organic dye molecules. Process optimization and modeling aim to reduce wasted energy while maintaining high flow during the operation to handle the energy efficiency problems membranes often have. An optimization technique was applied to obtain optimum values for some key parameters in the process to produce a certain amount of flux above the desired values. Response surface methodology (RSM) and analysis of variance (ANOVA) were used as mathematical and statistical analyses to improve the performance of the process on a larger scale. This work investigated the influence of the operating parameters, such as the feed pH values (3–11), MCM-41 content (0–1 wt.%), and the feed dye concentration (10–100 ppm) for each of the two studied dyes, acid black 210 (AB-210) and rose bengal (RB), and their interactions on the PES membrane permeability. The results showed that the PES membrane had the best performance at 64.25 (L·m−2·h−1·bar-1) and 63.16 (L·m−2·h−1·bar-1) for the AB-210 and RB dyes, respectively. An MCM-41 content of nearly 0.8 wt.% in the casting solution, feed dye concentration of 10 ppm for the studied dyes, and feed pH of 3 for the RB dye was found to be the optimal parameters for eliciting the response. The pH had no significant influence on the response for the AB-210 dye, while the pH shows some minor effects on response with the RB dye, and the Pareto chart of the standardized effects on the permeation flux of both dyes using statistically significant at the 5% significance level support these results.


Author(s):  
Wei Zhang ◽  
Saad Ahmed ◽  
Jonathan Hong ◽  
Zoubeida Ounaies ◽  
Mary Frecker

Different types of active materials have been used to actuate origami-inspired self-folding structures. To model the highly nonlinear deformation and material responses, as well as the coupled field equations and boundary conditions of such structures, high-fidelity models such as finite element (FE) models are needed but usually computationally expensive, which makes optimization intractable. In this paper, a computationally efficient two-stage optimization framework is developed as a systematic method for the multi-objective designs of such multifield self-folding structures where the deformations are concentrated in crease-like areas, active and passive materials are assumed to behave linearly, and low- and high-fidelity models of the structures can be developed. In Stage 1, low-fidelity models are used to determine the topology of the structure. At the end of Stage 1, a distance measure [Formula: see text] is applied as the metric to determine the best design, which then serves as the baseline design in Stage 2. In Stage 2, designs are further optimized from the baseline design with greatly reduced computing time compared to a full FEA-based topology optimization. The design framework is first described in a general formulation. To demonstrate its efficacy, this framework is implemented in two case studies, namely, a three-finger soft gripper actuated using a PVDF-based terpolymer, and a 3D multifield example actuated using both the terpolymer and a magneto-active elastomer, where the key steps are elaborated in detail, including the variable filter, metrics to select the best design, determination of design domains, and material conversion methods from low- to high-fidelity models. In this paper, analytical models and rigid body dynamic models are developed as the low-fidelity models for the terpolymer- and MAE-based actuations, respectively, and the FE model of the MAE-based actuation is generalized from previous work. Additional generalizable techniques to further reduce the computational cost are elaborated. As a result, designs with better overall performance than the baseline design were achieved at the end of Stage 2 with computing times of 15 days for the gripper and 9 days for the multifield example, which would rather be over 3 and 2 months for full FEA-based optimizations, respectively. Tradeoffs between the competing design objectives were achieved. In both case studies, the efficacy and computational efficiency of the two-stage optimization framework are successfully demonstrated.


Author(s):  
Alok Ranjan Biswal ◽  
Tarapada Roy ◽  
Rabindra Kumar Behera

The current article deals with finite element (FE)- and genetic algorithm (GA)-based vibration energy harvesting from a tapered piezolaminated cantilever beam. Euler–Bernoulli beam theory is used for modeling the various cross sections of the beam. The governing equation of motion is derived by using the Hamilton's principle. Two noded beam elements with two degrees of freedom at each node have been considered in order to solve the governing equation. The effect of structural damping has also been incorporated in the FE model. An electric interface is assumed to be connected to measure the voltage and output power in piezoelectric patch due to charge accumulation caused by vibration. The effects of taper (both in the width and height directions) on output power for three cases of shape variation (such as linear, parabolic and cubic) along with frequency and voltage are analyzed. A real-coded genetic algorithm-based constrained (such as ultimate stress and breakdown voltage) optimization technique has been formulated to determine the best possible design variables for optimal harvesting power. A comparative study is also carried out for output power by varying the cross section of the beam, and genetic algorithm-based optimization scheme shows the better results than that of available conventional trial and error methods.


1999 ◽  
Vol 122 (1) ◽  
pp. 280-287 ◽  
Author(s):  
Hiromu Hashimoto ◽  
Yasuhisa Hattori

The aim of this paper is to develop a general methodology for the optimum design of magnetic head sliders in improving the spacing characteristics between a slider and disk surface under static and dynamic operating conditions of hard disk drives and to present an application of the methodology to the IBM 3380-type slider design. To generate the optimal design variables, the objective function is defined as the weighted sum of the minimum spacing, the maximum difference in the spacing due to variation of the radial location of the head, and the maximum amplitude ratio of the slider motion. Slider rail width, taper length, taper angle, suspension position, and preload are selected as the design variables. Before the optimization of the head, the effects of these five design variables on the objective function are examined by a parametric study, and then the optimum design variables are determined by applying the hybrid optimization technique, combining the direct search method and successive quadratic programming. From the obtained results, the effectiveness of optimum design on the spacing characteristics of magnetic heads is clarified. [S0742-4787(00)03701-2]


2021 ◽  
Author(s):  
Rakshith Naik ◽  
Yetzirah Urthaler ◽  
Scot McNeill ◽  
Rafik Boubenider

Abstract Certain subsea jumper design features coupled with operating conditions can lead to Flow Induced Vibration (FIV) of subsea jumpers. Excessive FIV can result in accumulation of allowable fatigue damage prior to the end of jumper service life. For this reason, an extensive FIV management program was instated for a large development in the Gulf of Mexico (GOM) where FIV had been observed. The program consisted of in-situ measurement, modeling and analysis. Selected well and flowline jumpers were outfitted with subsea instrumentation for dedicated vibration testing. Finite Element (FE) models were developed for each jumper and refined to match the dynamic properties extracted from the measured data. Fatigue analysis was then carried out using the refined FE model and measured response data. If warranted by the analysis results, action was taken to mitigate the deleterious effects of FIV. Details on modeling and data analysis were published in [5]. Herein, we focus on the overall findings and lessons learned over the duration of the program. The following topics from the program are discussed in detail: 1. In-situ vibration measurement 2. Overall vibration trends with flow rate and lack of correlation of FIV to flow intensity (rho-v-squared); 3. Vibration and fatigue performance of flowline jumpers vs. well jumpers 4. Fatigue analysis conservatism Reliance on screening calculations or predictive FE analysis could lead to overly conservative operational limits or a high degree of fatigue life uncertainty in conditions vulnerable to FIV. It is proposed that in-situ vibration measurements followed by analysis of the measured data in alignment with operating conditions is the best practice to obtain a realistic understanding of subsea jumper integrity to ensure safe and reliable operation of the subsea system. The findings from the FIV management program provide valuable insight for the subsea industry, particularly in the areas of integrity management of in-service subsea jumpers; in-situ instrumentation and vibration measurements and limitations associated with predictive analysis of jumper FIV. If learnings, such as those discussed here, are fed back into design, analysis and monitoring guidelines for subsea equipment, the understanding and management of FIV could be dramatically enhanced compared to the current industry practice.


Author(s):  
Rajiv Kumar Vashisht ◽  
Qingjin Peng

Rotating beams are quite common in rotating machinery e.g. fans of compressors in an airplane. This paper presents the experimental, hybrid, structural vibration control of flexible structures to enhance the vibration behavior of rotating beams. Smart materials have been used as sensors as well as actuators. Passive constrained layer damping (PCLD) treatment is combined with stressed layer damping technique to enhance the damping characteristics of the flexible beam. To further enhance the damping parameters, a closed form robust feedback controller is applied to reduce the broadband structural vibrations of the rotating beam. The feed forward controller is designed by combing with the feedback controller using a pattern search based optimization technique. The hybrid controller enhances the performance of the closed loop system. Experiments have been conducted to validate the effectiveness of the presented technique.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3015 ◽  
Author(s):  
Jijian Lian ◽  
Hongzhen Wang ◽  
Haijun Wang

Research on the safety of powerhouse in a hydropower station is mostly concentrated on the vibration of machinery structure and concrete structure within a single unit. However, few studies have been focused on the vibration transmission among units. Due to the integrity of the powerhouse and the interaction, it is necessary to study the vibration transmission mechanism of powerhouse structure among units. In this paper, field structural vibration tests are conducted in an underground powerhouse of a hydropower station on Yalong River. Additionally, the simplified mechanical models are established to explain the transmission mechanism theoretically. Moreover, a complementary finite element (FE) model is built to replicate the testing conditions for comprehensive analysis. The field tests results show that: (1) the transmission of lateral-river vibration is greater than those of longitude-river vibration and vertical vibration; (2) the vibration transmission of the vibrations that is caused by the low frequency tail fluctuation is basically equal to that of the vibrations caused by rotation of hydraulic generator. The transmission mechanism is demonstrated by the simplified mechanical models and is verified by the FE results. This study can provide guidance for further research on the vibration of underground powerhouse structure.


Author(s):  
Karsten Knobloch ◽  
Lars Enghardt ◽  
Friedrich Bake

For a GTCP36-28 auxiliary power unit (APU), a set of mufflers has been designed and tested for some representative operating conditions. The first muffler design uses cavities of different sizes in conjunction with a bias flow for efficient broadband sound absorption. The second design — also expected to perform well over a large frequency range — makes use of a variable perforation and some porous absorber material. The acoustic damping performance of the mufflers was assessed using a downstream section of dedicated microphone probes. Individual spectra and circumferential averages have been computed and are used for a comparison to a hard-walled duct section of the same length. Results show a reasonable broadband absorption for most configurations. For one operating point, significant differences were found while comparing the performance of the cavity muffler with and without bias flow. The results suggest, that a small amount of air — less than initially expected — is sufficient to obtain the desired noise reduction.


1974 ◽  
Vol 188 (1) ◽  
pp. 189-199 ◽  
Author(s):  
B. O. Helgestad ◽  
K. Foster ◽  
F. K. Bannister

A method is given for calculating pressure transients in an axial piston hydraulic pump. Some theoretical predictions are given of the effect of port timing and the effect of introducing restricting grooves at the ends of the kidney ports in the valve plate and suggestions are made of the effects of these parameters on noise emission; comparative measurements of noise are then quoted that support the general arguments. A parallel shot is recommended as the best compromise for the restrictor groove geometry to give good results over the widest range of operating conditions, including reverse rotation. Finally, mention is made of the use of a relief valve in the port plate for noise reduction.


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