scholarly journals Sintering Behavior of a Six-Oxide Silicate Bioactive Glass for Scaffold Manufacturing

2020 ◽  
Vol 10 (22) ◽  
pp. 8279
Author(s):  
Elisa Fiume ◽  
Gianpaolo Serino ◽  
Cristina Bignardi ◽  
Enrica Verné ◽  
Francesco Baino

The intrinsic brittleness of bioactive glasses (BGs) is one of the main barriers to the widespread use of three-dimensional porous BG-derived bone grafts (scaffolds) in clinical practice. Among all the available strategies for improving the mechanical properties of BG-based scaffolds, strut densification upon sintering treatments at high temperatures represents a relatively easy approach, but its implementation might lead to undesired and poorly predictable decrease in porosity, mass transport properties and bioactivity resulting from densification and devitrification phenomena occurring in the material upon heating. The aim of the present work was to investigate the sinter-crystallization of a highly bioactive SiO2-P2O5-CaO–MgO–Na2O–K2O glass (47.5B composition) in reference to its suitability for the fabrication of bonelike foams. The thermal behavior of 47.5B glass particles was investigated upon sintering at different temperatures in the range of 600–850 °C by means of combined thermal analyses (differential thermal analysis (DTA) and hot-stage microscopy (HSM)). Then, XRD measurements were carried out to identify crystalline phases developed upon sintering. Finally, porous scaffolds were produced by a foam replica method in order to evaluate the effect of the sintering temperature on the mechanical properties under compression loading conditions. Assessing a relationship between mechanical properties and sintering temperature, or in other words between scaffold performance and fabrication process, is a key step towards the rationale design of optimized scaffolds for tissue repair.

2019 ◽  
Vol 821 ◽  
pp. 3-9 ◽  
Author(s):  
Muhammad Syazwan Mohd Noor ◽  
Ahmad Fauzi Mohd Noor ◽  
Yanny Marliana Baba Ismail

Three-dimensional (3D) carbonated hydroxyapatite (CHA) porous scaffolds were successfully fabricated via polyurethane (PU) replication technique. Two sets of porous CHA scaffolds were prepared using: 1) as-synthesized CHA slurry (SCHA) and (2) as-synthesized CHA slurry with the addition of sintering aid, magnesium hydroxide (SCHA+Mg (OH)2). The aim of this study was to investigate the influences of the addition of sintering aid in the fabrication of porous CHA scaffolds in terms of phase purity, crystallinity, architecture, and mechanical properties. Result suggested that both of the fabricated porous scaffolds remained as single phase B-type CHA and free of secondary phases. Interestingly, the use of Mg (OH)2 as sintering aid led to better internal architecture resulted in smoother surface and less micro-cracks/pores formation on the struts since the struts was found to be more densified as compared to SCHA scaffolds. In terms of mechanical properties, SCHA+ Mg (OH)2 scaffolds showed higher compressive strength, indicating that the use of Mg (OH)2 had successfully reduced the sintering temperature and improve the densification of porous scaffolds. Thus, SCHA+ Mg (OH)2 scaffolds was found to be a better choice of scaffold with respect to its handling, compaction strength and architecture with improve strut properties.


2015 ◽  
Vol 1112 ◽  
pp. 519-523 ◽  
Author(s):  
Jarot Raharjo ◽  
Sri Rahayu ◽  
Tika Mustika ◽  
Masmui ◽  
Dwi Budiyanto

Observation on the effect of adding titanium oxide (TiO2) and magnesium oxide (MgO) on the sintering of α-alumina (Al2O3) has been performed. In this study, technical alumina used as basic material in which the sample is formed by the pressureless sintering/cold press and sintered at 1500°C which is lower than alumina sintering temperature at 1700°C. Elemental analysis, observation of microstructure, hardness, fracture toughness and density measurements were carried out to determine the physical and mechanical properties of alumina. The results indicate a change in the microstructure where the content of the platelet structure are much more than the equilateral structure. At sintering temperature of 1500°C, neck growth occurs at ceramics grain, supported by the results of the density test which indicate perfect compaction has occurred in this process.


2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 


2014 ◽  
Vol 805 ◽  
pp. 254-259
Author(s):  
Vera Lúcia Othéro de Brito ◽  
Stéphanie Alá Cunha ◽  
Ana Paula Ribeiro Uchoas ◽  
Fabiana Faria de Araújo ◽  
Cristina Bormio Nunes ◽  
...  

Cobalt and cobalt-manganese spinel ferrites have magnetostrictive properties suitable for application in magneto-electric and magneto-mechanical transducers. In this work, copper-substituted ferrites of these compositions were processed by means of the ceramic method and their sinterabilities were evaluated by dilatometric thermal analyses. The results obtained suggest that copper affects the solid-state reactions for the spinel formation and lowers the required sintering temperature for the ferrites. However, the densification obtained with sintering of the copper-substituted ferrites at 950oC for 6h was only 64%, which indicates that further adjustments on the processing route must be made in order to obtain higher densities.


2005 ◽  
Vol 76A (2) ◽  
pp. 264-271 ◽  
Author(s):  
Linbo Wu ◽  
Junchuan Zhang ◽  
Dianying Jing ◽  
Jiandong Ding

2017 ◽  
Vol 863 ◽  
pp. 26-32
Author(s):  
Ming Zhou Su ◽  
Hui Meng Wang ◽  
Chang Chen

Porous irons with only micropores were produced through powder metallurgy route. Corn starch of small particle size (5-15μm) was utilized to regulate the densification of green compacts. The structural and mechanical properties of porous irons sintered at different temperatures were evaluated. The porosities increased with increasing the starch content, which reduced compressive strength and increased volumetric shrinkage. The compressive yield stress increased with increasing sintering temperature. It was also found that the effect of sintering temperature on the microstructure and compressive properties was more obvious when green compacts were less densified. Moreover, volumetric shrinkage of porous irons without adding starch remains in a quite low level for different sintering temperatures.


2008 ◽  
Vol 368-372 ◽  
pp. 1764-1766 ◽  
Author(s):  
Yu Jin Wang ◽  
Lei Chen ◽  
Tai Quan Zhang ◽  
Yu Zhou

The ZrC-W composites with iron as sintering additive were fabricated by hot-press sintering. The densification, microstructure and mechanical properties of the composites were investigated. The incorporation of Fe beneficially promotes the densification of ZrC-W composites. The relative density of the composite sintered at 1900°C can attain 95.3%. W2C phase is also found in the ZrC-W composite sintered at 1700°C. The content of W2C decreases with the increase of sintering temperature. However, W2C phase is not identified in the composite sintered at 1900°C. The flexural strength and fracture toughness of the composites are strongly dependent on sintering temperature. The flexural strength and fracture toughness of ZrC-W composite sintered at optimized temperature of 1800°C are 438 MPa and 3.99 MPa·m1/2, respectively.


2013 ◽  
Vol 465-466 ◽  
pp. 886-890
Author(s):  
Adibah Amir ◽  
Othman Mamat

Tronohs raw sand was converted into fine silica particles via a series of milling process. Addition of these fine particles into iron composite was found to modify its mechanical properties. The composite was prepared using powder metallurgy technique with varying percentage of silica particles; 5, 10, 15, 20 and 25wt%. The composites were sintered at three different temperatures; 1000° C, 1100° C and 1200° C to find the most suitable sintering temperature. Changes in density and hardness were observed. The results showed that composite consist of 20wt% silica particles and sintered at 1100° C exhibits best improvement.


2000 ◽  
Vol 15 (11) ◽  
pp. 2314-2321 ◽  
Author(s):  
Noboru Yoshikawa ◽  
Singo Funahashi ◽  
Shoji Taniguchi ◽  
Atsushi Kikuchi

Al/Al2O3 composites were fabricated by a displacement reaction between SiO2 and molten Al. In this study, fabrication of Al/Al2O3 composites was attempted by means of reactive infiltration to provide variation of their mechanical properties. SiO2 preforms having various porosities and pore size distributions were prepared by sintering the powder at different temperatures between 1273 and 1723 K. Molten Al was infiltrated at 1373 K without application of pressure. Infiltration kinetics were studied and the microstructures of the composite bodies were observed by means of scanning electron microscopy (with energy dispersive x-ray microanalysis), wave dispersive x-ray microanalysis, and x-ray diffractions. The infiltrated specimens were mainly composed of Al and α–Al2O3 phases, and the Si content was less than 5 at.%. Volume fraction of Al phase in the composite bodies was not altered very much with the porosities of the SiO2 preforms because of the difficulty in filling out the entire pore space. Properties and microstructures of Al/Al2O3 composites, however, were dependent on the sintering temperature of the SiO2 preforms. In the case of low sintering temperature, a thick Al channel existed, which deformed upon compression. In the case of high sintering temperature, the microstructure became homogeneous and had thinner Al channels. The composite bodies became brittle. The deformation behavior was shown to be changed from ductile to brittle as an increase of the sintering temperature of the preforms.


2008 ◽  
Vol 1128 ◽  
Author(s):  
Mira Sakaliyska ◽  
Sergio Scudino ◽  
Hoang Viet Nguyen ◽  
Kumar Babu Surreddi ◽  
Birgit Bartusch ◽  
...  

AbstractNanostructured Al-Mg bulk samples with compositions in the range of 10 – 40 at.% Mg have been produced by consolidation of mechanical alloyed powders. Powders with composition Al90Mg10 and Al80Mg20 were consolidated into highly dense specimens by hot extrusion. Room temperature compression tests for the Al90Mg10 specimen reveal interesting mechanical properties, namely, a high strength of 630 MPa combined with a plastic strain of about 4 %. The increase of the Mg content to 20 at.% increases the strength by about 100 MPa but it suppresses plastic deformation. The Al60Mg40 powder was consolidated at different temperatures by spark plasma sintering and the effect of the sintering temperature on microstructure, density and hardness have been studied. The results reveal that both density and hardness of the consolidated samples increase with increasing sintering temperature, while retaining a nanocrystalline structure. These results indicate that powder metallurgy is a suitable processing route for the production of nanocrystalline Al-Mg alloys with promising mechanical properties.


Sign in / Sign up

Export Citation Format

Share Document