scholarly journals Intelligent Fault Diagnosis Method Using Acoustic Emission Signals for Bearings under Complex Working Conditions

2020 ◽  
Vol 10 (20) ◽  
pp. 7068
Author(s):  
Minh Tuan Pham ◽  
Jong-Myon Kim ◽  
Cheol Hong Kim
Keyword(s):  
Acoustic Emission ◽  
Feature Extraction ◽  
Deep Learning ◽  
Fault Diagnosis ◽  
Extraction Methods ◽  
High Accuracy ◽  
Time Frequency ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Ae Signals

Recent convolutional neural network (CNN) models in image processing can be used as feature-extraction methods to achieve high accuracy as well as automatic processing in bearing fault diagnosis. The combination of deep learning methods with appropriate signal representation techniques has proven its efficiency compared with traditional algorithms. Vital electrical machines require a strict monitoring system, and the accuracy of these machines’ monitoring systems takes precedence over any other factors. In this paper, we propose a new method for diagnosing bearing faults under variable shaft speeds using acoustic emission (AE) signals. Our proposed method predicts not only bearing fault types but also the degradation level of bearings. In the proposed technique, AE signals acquired from bearings are represented by spectrograms to obtain as much information as possible in the time–frequency domain. Feature extraction and classification processes are performed by deep learning using EfficientNet and a stochastic line-search optimizer. According to our various experiments, the proposed method can provide high accuracy and robustness under noisy environments compared with existing AE-based bearing fault diagnosis methods.

scholarly journals Feature Extraction Strategy with Improved Permutation Entropy and Its Application in Fault Diagnosis of Bearings

2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  
Keyword(s):  
Feature Extraction ◽  
Fault Diagnosis ◽  
Optimal Number ◽  
Permutation Entropy ◽  
Support Vector ◽  
Intrinsic Mode Functions ◽  
Vibration Signals ◽  
Time Frequency ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.

scholarly journals Deep Learning-Based Bearing Fault Diagnosis Method for Embedded Systems

Sensors ◽  
2020 ◽  
Vol 20 (23) ◽  
pp. 6886
Author(s):  
Minh Tuan Pham ◽  
Jong-Myon Kim ◽  
Cheol Hong Kim
Keyword(s):  
Deep Learning ◽  
Fault Diagnosis ◽  
Embedded Systems ◽  
Image Size ◽  
Bearing Faults ◽  
Time Frequency ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Machine Health Monitoring ◽  
System Resources

Bearing elements are vital in induction motors; therefore, early fault detection of rolling-element bearings is essential in machine health monitoring. With the advantage of fault feature representation techniques of time–frequency domain for nonstationary signals and the advent of convolutional neural networks (CNNs), bearing fault diagnosis has achieved high accuracy, even at variable rotational speeds. However, the required computation and memory resources of CNN-based fault diagnosis methods render it difficult to be compatible with embedded systems, which are essential in real industrial platforms because of their portability and low costs. This paper proposes a novel approach for establishing a CNN-based process for bearing fault diagnosis on embedded devices using acoustic emission signals, which reduces the computation costs significantly in classifying the bearing faults. A light state-of-the-art CNN model, MobileNet-v2, is established via pruning to optimize the required system resources. The input image size, which significantly affects the consumption of system resources, is decreased by our proposed signal representation method based on the constant-Q nonstationary Gabor transform and signal decomposition adopting ensemble empirical mode decomposition with a CNN-based method for selecting intrinsic mode functions. According to our experimental results, our proposed method can provide the accuracy for bearing faults classification by up to 99.58% with less computation overhead compared to previous deep learning-based fault diagnosis methods.

scholarly journals Distance and Density Similarity Based Enhancedk-NN Classifier for Improving Fault Diagnosis Performance of Bearings

2016 ◽  
Vol 2016 ◽  
pp. 1-11 ◽  
Author(s):  
Sharif Uddin ◽  
Md. Rashedul Islam ◽  
Sheraz Ali Khan ◽  
Jaeyoung Kim ◽  
Jong-Myon Kim ◽  
...  
Keyword(s):  
Acoustic Emission ◽  
Fault Diagnosis ◽  
Similarity Measure ◽  
Classification Accuracy ◽  
Diagnostic Performance ◽  
Nearest Neighbor ◽  
Neighborhood Size ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Ae Signals

An enhancedk-nearest neighbor (k-NN) classification algorithm is presented, which uses a density based similarity measure in addition to a distance based similarity measure to improve the diagnostic performance in bearing fault diagnosis. Due to its use of distance based similarity measure alone, the classification accuracy of traditionalk-NN deteriorates in case of overlapping samples and outliers and is highly susceptible to the neighborhood size,k. This study addresses these limitations by proposing the use of both distance and density based measures of similarity between training and test samples. The proposedk-NN classifier is used to enhance the diagnostic performance of a bearing fault diagnosis scheme, which classifies different fault conditions based upon hybrid feature vectors extracted from acoustic emission (AE) signals. Experimental results demonstrate that the proposed scheme, which uses the enhancedk-NN classifier, yields better diagnostic performance and is more robust to variations in the neighborhood size,k.

scholarly journals A Deep Learning Method for Bearing Fault Diagnosis Based on Time-Frequency Image

IEEE Access ◽  
2019 ◽  
Vol 7 ◽  
pp. 42373-42383 ◽  
Author(s):  
Jianyu Wang ◽  
Zhenling Mo ◽  
Heng Zhang ◽  
Qiang Miao
Keyword(s):  
Deep Learning ◽  
Fault Diagnosis ◽  
Learning Method ◽  
Time Frequency ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis

On the Use of Spectral Averaging of Acoustic Emission Signals for Bearing Fault Diagnostics

2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Brandon Van Hecke ◽  
David He ◽  
Yongzhi Qu
Keyword(s):  
Acoustic Emission ◽  
Fault Diagnosis ◽  
Reduction Technique ◽  
Signal Frequency ◽  
Fault Diagnostics ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Area Of Interest ◽  
Ae Signals ◽  
Spectral Averaging

For years, vibration analysis has been the industry standard for bearing fault diagnosis. However, due to the various advantages over vibration based techniques, the quantification of acoustic emission (AE) for bearing health diagnosis has been an area of interest for recent years. Additionally, most AE based methodologies to date utilize data mining technologies. Presented in this paper is a new approach, combining a heterodyne based frequency reduction technique, time synchronous resampling, and spectral averaging to process AE signals and compute condition indicators (CIs) for bearing fault diagnostics. First, the heterodyne based frequency reduction technique allows the AE signal frequency to be down shifted from several MHz to less than 50 kHz, which approaches that of vibration based methodologies. Next, the sampled AE signals are band pass filtered to retain the useful information related to the bearing defects. Last, a trigger signal is utilized to time synchronously resample the AE signals to allow the calculation of a spectral average and the extraction and evaluation of CIs for bearing fault diagnosis. The technique presented in this paper is validated using the AE signals of seeded fault steel bearings on a bearing test rig. Presented is an effective AE based approach validated to diagnose all four fault types: inner race, outer race, ball, and cage. Moreover, the effectiveness of the presented approach is established through the comparison of both AE and vibration data.

scholarly journals Bearing Fault Feature Extraction and Fault Diagnosis Method Based on Feature Fusion

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2524
Author(s):  
Huibin Zhu ◽  
Zhangming He ◽  
Juhui Wei ◽  
Jiongqi Wang ◽  
Haiyin Zhou
Keyword(s):  
Feature Extraction ◽  
Fault Diagnosis ◽  
Feature Fusion ◽  
Singular Value ◽  
Time Frequency ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Diagnosis Method ◽  
Fault Feature Extraction ◽  
Frequency Feature

Bearing is one of the most important parts of rotating machinery with high failure rate, and its working state directly affects the performance of the entire equipment. Hence, it is of great significance to diagnose bearing faults, which can contribute to guaranteeing running stability and maintenance, thus promoting production efficiency and economic benefits. Usually, the bearing fault features are difficult to extract effectively, which results in low diagnosis performance. To solve the problem, this paper proposes a bearing fault feature extraction method and it establishes a bearing fault diagnosis method that is based on feature fusion. The basic idea of the method is as follows: firstly, the time-frequency feature of the bearing signal is extracted through Wavelet Packet Transform (WPT) to form the time-frequency characteristic matrix of the signal; secondly, the Multi-Weight Singular Value Decomposition (MWSVD) is constructed by singular value contribution rate and entropy weight. The features of the time-frequency feature matrix obtained by WPT are further extracted, and the features that are sensitive to fault in the time-frequency feature matrix are retained while the insensitive features are removed; finally, the extracted feature matrix is used as the input of the Support Vector Machine (SVM) classifier for bearing fault diagnosis. The proposed method is validated by data sets from the time-varying bearing data from the University of Ottawa and Case Western Reserve University Bearing Data Center. The results show that the algorithm can effectively diagnose the bearing under the steady-state and unsteady state. This paper proposes that the algorithm has better fault diagnosis capabilities and feature extraction capabilities when compared with methods that aree based on traditional feature technology.

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