scholarly journals Dynamic Characteristics of a Gear System with Double-Teeth Spalling Fault and Its Fault Feature Analysis

2020 ◽  
Vol 10 (20) ◽  
pp. 7058
Author(s):  
Luojie Shi ◽  
Juan Wen ◽  
Baisong Pan ◽  
Yongyong Xiang ◽  
Qi Zhang ◽  
...  

Tooth spalling is one of the most destructive surface failure models of the gear faults. Previous studies have mainly concentrated on the spalling damage of a single gear tooth, but the spalling distributed over double teeth, which usually occurs in practical engineering problems, is rarely reported. To remedy this deficiency, this paper constructs a new dynamical model of a gear system with double-teeth spalling fault and validates this model with various experimental tests. The dynamic characteristics of gear systems are obtained by considering the excitations induced by the number of spalling teeth, and the relative position of two faulty teeth. Moreover, to ensure the accuracy of dynamic model verification results and reduce the difficulty of fault feature analysis, a novel parameter-adaptive variational mode decomposition (VMD) method based on the ant lion optimization (ALO) is proposed to eliminate the background noise from the experimental signal. First, the ALO is used for the self-selection of the decomposition number K and the penalty factor â of the VMD. Then, the raw signal is decomposed into a set of Intrinsic Mode Functions (IMFs) by applying the ALO-VMD, and the IMFs whose effective weight kurtosis (EWK) is greater than zero are selected as the reconstructed signal. Combined with envelope spectrum analysis, the de-nosing ability of the proposed method is compared with that of the method known as particle swarm optimization-based variational mode decomposition (PSO-VMD), the fixed-parameter VMD, the empirical mode decomposition (EMD), and the local mean decomposition (LMD), respectively. The results indicate that the proposed dynamic model and background elimination method can provide a theoretical basis for spalling defect diagnosis of gear systems.

2020 ◽  
Author(s):  
Luojie Shi ◽  
Juan Wen ◽  
Baisong Pan ◽  
Yongyong Xiang ◽  
Qi Zhang ◽  
...  

Abstract Gear fault diagnosis has been a vital technology to enhance the reliability and reduce the maintenance cost of gear systems. Tooth spalling is one of the most destructive surface failure models of the gear faults. Revealing the dynamic characteristics of a gear system with spalling fault and extracting the fault feature are the premise and basis for effective fault diagnosis. Previous studies have mainly concentrated on the spalling damage on a single gear tooth, but the spalling distributed over double teeth which usually occurs in practical engineering problems is rarely reported. To remedy this deficiency, this paper constructs a new dynamical model of a gear system with double-teeth spalling fault and validates this model with various experimental tests. The dynamic characteristics of gear systems are obtained by considering the excitations induced by the number of spalling teeth, the relative position of two faulty teeth, and the rotational speed. The method based on the Variational Mode Decomposition (VMD) and the Fast Kurtogram (FK) is proposed to extract the features of the double-teeth spalling fault. First, the raw signal is decomposed into a set of Intrinsic Mode Functions (IMFs) by applying the VMD, and the IMFs with strong correlation are summed as a reconstructed signal. The reconstructed signal is then filtered by an optimal band-pass filter based on the FK. Combined with envelope spectrum analysis, the feature extraction ability of the proposed method is compared with that of the original FK method and the method based on the Empirical Mode Decomposition and the FK, respectively. The results indicate that the proposed dynamic model and fault feature extraction method can provide a theoretical basis for spalling defect diagnosis of gear systems.


2012 ◽  
Vol 163 ◽  
pp. 18-22 ◽  
Author(s):  
Hao Dong Gao ◽  
Yi Du Zhang ◽  
Xiang Sheng Gao

In order to investigate the effect of friction on gear system featuring confluence transmission, a non-linear dynamic model of three-gear system having two gear pairs was built. The influence of gear systems dynamic characteristics caused by changing of friction coefcient was researched. With the changing of friction coefcient, left-right gear pairs show dynamic behavior with coexist of same periodic motion, coexist of different periodic motion and chaos. With the increase of friction coefcient, the jump phenomenon of amplitude occurred, the impact of gear system became larger.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3510 ◽  
Author(s):  
Zhijian Wang ◽  
Junyuan Wang ◽  
Wenhua Du

Variational Mode Decomposition (VMD) can decompose signals into multiple intrinsic mode functions (IMFs). In recent years, VMD has been widely used in fault diagnosis. However, it requires a preset number of decomposition layers K and is sensitive to background noise. Therefore, in order to determine K adaptively, Permutation Entroy Optimization (PEO) is proposed in this paper. This algorithm can adaptively determine the optimal number of decomposition layers K according to the characteristics of the signal to be decomposed. At the same time, in order to solve the sensitivity of VMD to noise, this paper proposes a Modified VMD (MVMD) based on the idea of Noise Aided Data Analysis (NADA). The algorithm first adds the positive and negative white noise to the original signal, and then uses the VMD to decompose it. After repeated cycles, the noise in the original signal will be offset to each other. Then each layer of IMF is integrated with each layer, and the signal is reconstructed according to the results of the integrated mean. MVMD is used for the final decomposition of the reconstructed signal. The algorithm is used to deal with the simulation signals and measured signals of gearbox with multiple fault characteristics. Compared with the decomposition results of EEMD and VMD, it shows that the algorithm can not only improve the signal to noise ratio (SNR) of the signal effectively, but can also extract the multiple fault features of the gear box in the strong noise environment. The effectiveness of this method is verified.


2019 ◽  
Vol 19 (5) ◽  
pp. 1453-1470
Author(s):  
Ali Dibaj ◽  
Mir Mohammad Ettefagh ◽  
Reza Hassannejad ◽  
Mir Biuok Ehghaghi

Variational mode decomposition is a powerful signal processing technique that can adaptively decompose a multi-component signal into a number of modes, via solving an optimization problem. The optimal performance of this method in signal decomposition and avoiding of the mode mixing problem strictly relies on the true selection of decomposition parameters, that is, the number of extracted modes ( K) and the mode frequency bandwidth control parameter ( α). In the literature, the optimal values of these parameters are achieved by evaluating fault-related indices like kurtosis, but such an index is inefficient in judging the decomposition of healthy (without fault-related components), low-defective, and high-noise signals. In this research, a novel method called fine-tuned variational mode decomposition is proposed to determine the optimal values of decomposition parameters K and α, by judging the adaptive indices. In this proposed method, the optimal values of these parameters are obtained by minimizing the mean bandwidth of the extracted modes. In order to achieve these optimal values, the mean correlation coefficients between the adjacent modes and the energy loss coefficient between the original signal and the reconstructed signal, should not exceed of defined thresholds for optimal values. The proposed method is applied to the simulation signal and experimental ones collected from the automobile gearbox system. Comparing this method with those in the literature exhibits its higher effectiveness in the true decomposition of signals with different natures. It is also shown that using the proposed method for signal decomposition is able to correctly classify the healthy and defective states of the gearbox system alongside the principal component analysis method and support vector machine classifier.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 661 ◽  
Author(s):  
Xiaoyang Bi ◽  
Shuqian Cao ◽  
Daming Zhang

The evaluation and fault diagnosis of a diesel engine’s health conditions without disassembly are very important for diesel engine safe operation. Currently, the research on fault diagnosis has focused on the time domain or frequency domain processing of vibration signals. However, early fault signals are mostly weak energy signals, and the fault information cannot be completely extracted by time domain and frequency domain analysis. Thus, in this article, a novel fault diagnosis method of diesel engine valve clearance using the improved variational mode decomposition (VMD) and bispectrum algorithm is proposed. First, the experimental study was designed to obtain fault vibration signals. The improved VMD method by choosing the optimal decomposition layers is applied to denoise vibration signals. Then the bispectrum analysis of the reconstructed signal after VMD decomposition is carried out. The results show that bispectrum image under different working conditions exhibits obviously different characteristics respectively. At last, the diagonal projection method proposed in this paper was used to process the bispectrum image, and the fourth order cumulant is calculated. The calculation results show that three states of the valve clearance are successfully distinguished.


Entropy ◽  
2021 ◽  
Vol 23 (5) ◽  
pp. 520
Author(s):  
Tao Liang ◽  
Hao Lu ◽  
Hexu Sun

The decomposition effect of variational mode decomposition (VMD) mainly depends on the choice of decomposition number K and penalty factor α. For the selection of two parameters, the empirical method and single objective optimization method are usually used, but the aforementioned methods often have limitations and cannot achieve the optimal effects. Therefore, a multi-objective multi-island genetic algorithm (MIGA) is proposed to optimize the parameters of VMD and apply it to feature extraction of bearing fault. First, the envelope entropy (Ee) can reflect the sparsity of the signal, and Renyi entropy (Re) can reflect the energy aggregation degree of the time-frequency distribution of the signal. Therefore, Ee and Re are selected as fitness functions, and the optimal solution of VMD parameters is obtained by the MIGA algorithm. Second, the improved VMD algorithm is used to decompose the bearing fault signal, and then two intrinsic mode functions (IMF) with the most fault information are selected by improved kurtosis and Holder coefficient for reconstruction. Finally, the envelope spectrum of the reconstructed signal is analyzed. The analysis of comparative experiments shows that the feature extraction method can extract bearing fault features more accurately, and the fault diagnosis model based on this method has higher accuracy.


Author(s):  
Xiaoxia Zheng ◽  
Shuai Wang ◽  
Yiqun Qian

This paper proposes a study on gearbox fault feature extraction of wind turbine under variable speed condition using improved adaptive variational mode decomposition (VMD). Frequent changes in wind speed and critical noise interference make the vibration signal exhibit non-stationary characteristics. Although computational order tracking can transform non-stationary signals in the time domain into stationary angular signals, and then extract fault features from order spectrum obtained by FFT, the obtained order spectrum is liable to be polluted by noise or to appear order aliasing. To avoid order aliasing and eliminate noise interference, the original non-stationary signal is firstly processed using the improved adaptive VMD method called adaptive differential evolution – VMD (ADE-VMD). ADE-VMD can not only utilise the advantages of traditional VMD but also adaptively select narrow-band intrinsic mode function (NBIMF) to construct the reconstructed signal with less noise and without order aliasing. In the experiment, we compared the ADE-VMD method with other VMD methods such as GA-VMD, PSO-VMD and DE-VMD, and the results showed that ADE-VMD has excellent adaptive processing ability, and its convergence and optimisation speed are more remarkable. ADE-VMD can effectively filter the noise inference and avoid the order aliasing, so it is well suitable for fault feature extraction under variable speed.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Tianjing He ◽  
Rongzhen Zhao ◽  
Yaochun Wu ◽  
Chao Yang

The nonlinear and nonstationary characteristics of vibration signal in mechanical equipment make fault identification difficult. To tackle this problem, this paper proposes a novel fault identification method based on improved variational mode decomposition (IVMD), multiscale permutation entropy (MPE), and adaptive GG clustering. Firstly, the original vibration signal is decomposed into a set of mode components adaptively by IVMD, and the mode components that are highly correlated with the original signal are selected to reconstruct the original signal. After that, the MPE values of the reconstructed signal are calculated as feature vectors which can differentiate machinery conditions. Finally, low-dimensional sensitive features obtained by principal component analysis (PCA) are fed into the adaptive GG clustering algorithm to perform fault identification. In this method, the residual energy ratio is used to find the optimal parameter K of the VMD and the PBMF function is incorporated into the GG to determine the number of clusters adaptively. Two bearing datasets are used to validate the performance of the proposed method. The results show that the proposed method can effectively identify different fault types.


Entropy ◽  
2021 ◽  
Vol 23 (6) ◽  
pp. 762
Author(s):  
Maoyou Ye ◽  
Xiaoan Yan ◽  
Minping Jia

The goal of the paper is to present a solution to improve the fault detection accuracy of rolling bearings. The method is based on variational mode decomposition (VMD), multiscale permutation entropy (MPE) and the particle swarm optimization-based support vector machine (PSO-SVM). Firstly, the original bearing vibration signal is decomposed into several intrinsic mode functions (IMF) by using the VMD method, and the feature energy ratio (FER) criterion is introduced to reconstruct the bearing vibration signal. Secondly, the multiscale permutation entropy of the reconstructed signal is calculated to construct multidimensional feature vectors. Finally, the constructed multidimensional feature vector is fed into the PSO-SVM classification model for automatic identification of different fault patterns of the rolling bearing. Two experimental cases are adopted to validate the effectiveness of the proposed method. Experimental results show that the proposed method can achieve a higher identification accuracy compared with some similar available methods (e.g., variational mode decomposition-based multiscale sample entropy (VMD-MSE), variational mode decomposition-based multiscale fuzzy entropy (VMD-MFE), empirical mode decomposition-based multiscale permutation entropy (EMD-MPE) and wavelet transform-based multiscale permutation entropy (WT-MPE)).


2017 ◽  
Vol 9 (1) ◽  
pp. 168781401668858 ◽  
Author(s):  
Jing-Yi Lu ◽  
Dong Ye ◽  
Wen-Ping Ma

In order to improve the time delay estimation of colored noise signals, this article proposes generalized cross-correlation time delay estimation based on variational mode decomposition. First of all, we put forward the signal energy detection criterion to extract the effective signal from the signal, which can reduce the amount of calculation and improve the real-time performance. Second, the effective signal is decomposed into a number of intrinsic mode functions using variational mode decomposition. The correlation coefficients of each intrinsic mode function and the original signal are calculated. The article reconstructed signal with intrinsic mode functions which extract useful intrinsic mode functions by defaulting the correlation coefficient threshold. Finally, this article uses generalized cross-correlation to estimate time delay of the reconstructed signal. Theoretical analysis and simulation results show that the accurate time delay estimation can be obtained under the condition of color noise by the proposed method. The measurement accuracy of the proposed method is 15 times that of the generalized cross-correlation, and the running time of the proposed method is 4.0601 times faster than that of the generalized cross-correlation algorithm. The proposed method can reduce the computation and the running time of the system and also improve the measurement accuracy.


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