scholarly journals Development of Pump-Drive Turbine Module with Hydrostatic Bearing for Supercritical CO2 Power Cycle Application

2020 ◽  
Vol 10 (19) ◽  
pp. 6824
Author(s):  
Donghyun Lee ◽  
Byungock Kim ◽  
Mooryong Park ◽  
Hyungsoo Lim ◽  
Euisoo Yoon
Keyword(s):  
High Pressure ◽  
Supercritical Co2 ◽  
Orifice Diameter ◽  
Stable Operation ◽  
Power Cycle ◽  
Hydrostatic Bearing ◽  
Liquid Co2 ◽  
Test Loop ◽  
Wide Range ◽  
Shaft Vibration

The turbomachinery used in the sCO2 power cycle requires a high stable rotor-bearing system because they are usually designed to operate in extremely high-pressure and temperature conditions. In this paper, we present a pump-drive turbine module applying hydrostatic bearing using liquid CO2 as the lubricant for a 250 kW supercritical CO2 power cycle. This design is quite favorable because stable operation is possible due to the high stiffness and damping of the hydrostatic bearing, and the oil purity system is not necessary when using liquid CO2 as the lubricant. The pump-drive turbine module was designed to operate at 21,000 rpm with the rated power of 143 kW. The high-pressure liquid CO2 was supplied to the bearing, and the orifice restrictor was used for the flow control device. We selected the orifice diameter providing the maximum bearing stiffness and also conducted a rotordynamic performance prediction based on the designed pump-drive turbine module. The predicted Campbell diagram indicates that a wide range of operation is possible because there is no critical speed below the rated speed. In addition, an operation test was conducted for the manufactured pump-drive turbine module in the supercritical CO2 cycle test loop. During the operation, the pressurized CO2 of the 70 bar was supplied to the bearing for the lubrication and the shaft vibration was monitored. The successful operation was possible up to the rated speed and the test results showed that shaft vibration is controlled at the level of 2 μm for the entire speed range.

Preliminarily Design of Supercritical CO2 Compression Test System

2021 ◽  
Author(s):  
Geng Teng ◽  
Laijie Chen ◽  
Xin Shen ◽  
Hua Ouyang ◽  
Yubo Zhu ◽  
...  
Keyword(s):  
Simulation Model ◽  
Compression Test ◽  
Thermodynamic Model ◽  
Supercritical Co2 ◽  
Operating Performance ◽  
Test System ◽  
Operating Conditions ◽  
Working Fluid ◽  
Stable Operation ◽  
Test Loop

Abstract The centrifugal compressor is the core component of the supercritical carbon dioxide (SCO2) power cycle. It is essential to carry out component-level experimental research on it and test the working characteristics of the compressor and its auxiliary equipment. Building an accurate closed-loop simulation model of closed SCO2 compression loop is a necessary preparation for selecting loop key parameters and establishing system control strategy, which is also an important prerequisite for the stable operation of compressor under test parameters. In this paper, the thermodynamic model of compressor, pre-cooler, orifice plate and other components in supercritical CO2 compression test system is studied, and the simulation model of compression test system is established. Moreover, based on the system enthalpy equations and physical property model of real gas, the compressor, pre-cooler and other components in the test loop are preliminarily designed by using the thermodynamic model of components. Since the operating conditions are in the vicinity of the critical point, when the operating conditions change slightly, the physical properties of the working fluid will change significantly, which might have a greater impact on the operating performance of the system. So the operating performance and the parameter changes of key nodes in the test loop under different operating conditions are calculated, which will provide theoretical guidance for the construction of subsequent experimental loops.

Control of a Supercritical CO2 Recompression Brayton Cycle Demonstration Loop

2013 ◽  
Author(s):  
T. Conboy ◽  
J. Pasch ◽  
D. Fleming
Keyword(s):  
Supercritical Co2 ◽  
High Efficiency ◽  
Power Conversion ◽  
Department Of Energy ◽  
Test Facility ◽  
Attractive Alternative ◽  
Commercial Development ◽  
Power Cycle ◽  
Test Loop ◽  
Recompression Cycle

The US Department of Energy is currently focused on the development of next-generation nuclear power reactors, with an eye towards improved efficiency and reduced capital cost. To this end, reactors using a closed-Brayton power conversion cycle have been proposed as an attractive alternative to steam turbines. The supercritical-CO2 recompression cycle has been identified as a leading candidate for this application as it can achieve high efficiency at relatively low operating temperatures with extremely compact turbomachinery. Sandia National Laboratories has been a leader in hardware and component development for the supercritical-CO2 cycle. With contractor Barber-Nichols Inc, Sandia has constructed a megawatt-class S-CO2 cycle test-loop to investigate the key areas of technological uncertainty for this power cycle, and to confirm model estimates of advantageous thermodynamic performance. Until recently, much of the work has centered on the simple S-CO2 cycle — a recuperated Brayton loop with a single turbine and compressor. However work has recently progressed to a recompression cycle with split-shaft turbo-alternator-compressors, unlocking the potential for much greater efficiency power conversion, but introducing greater complexity in control operations. The following sections use testing experience to frame control actions made by test loop operators in bringing the recompression cycle from cold startup conditions through transition to power generation on both turbines, to the desired test conditions, and finally to a safe shutdown. During this process, considerations regarding turbocompressor thrust state, CO2 thermodynamic state at the compressor inlet, compressor surge and stall, turbine u/c ratio, and numerous other factors must be taken into account. The development of these procedures on the Sandia test facility has greatly reduced the risk to industry in commercial development of the S-CO2 power cycle.

A Comparison Study for Off-Design Performance Prediction of a Supercritical CO2 Compressor With Similitude Analysis

2019 ◽  
Author(s):  
Yongju Jeong ◽  
Seongmin Son ◽  
Seong kuk Cho ◽  
Seungjoon Baik ◽  
Jeong Ik Lee
Keyword(s):  
Critical Point ◽  
Supercritical Co2 ◽  
Power Plants ◽  
Cycle Performance ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Power Cycle ◽  
Design Performance ◽  
Wide Range ◽  
Phase Fluid

Abstract Most of the power plants operating nowadays mainly have adopted a steam Rankine cycle or a gas Brayton cycle. To devise a better power conversion cycle, various approaches were taken by researchers and one of the examples is an S-CO2 (supercritical CO2) power cycle. Over the past decades, the S-CO2 power cycle was invented and studied. Eventually the cycle was successful for attracting attentions from a wide range of applications. Basically, an S-CO2 power cycle is a variation of a gas Brayton cycle. In contrast to the fact that an ordinary Brayton cycle operates with a gas phase fluid, the S-CO2 power cycle operates with a supercritical phase fluid, where temperatures and pressures of working fluid are above the critical point. Many advantages of S-CO2 power cycle are rooted from its novel characteristics. Particularly, a compressor in an S-CO2 power cycle operates near the critical point, where the compressibility is greatly reduced. Since the S-CO2 power cycle greatly benefits from the reduced compression work, an S-CO2 compressor prediction under off-design condition has a huge impact on overall cycle performance. When off-design operations of a power cycle are considered, the compressor performance needs to be specified. One of the approaches for a compressor off-design performance evaluation is to use the correction methods based on similitude analysis. However, there are several approaches for deriving the equivalent conditions but none of the approaches has been thoroughly examined for S-CO2 conditions based on data. The purpose of this paper is comparing these correction models to identify the best fitted approach, in order to predict a compressor off-design operation performance more accurately from limited amount of information. Each correction method was applied to two sets of data, SCEIL experiment data and 1D turbomachinery code off-design prediction code generated data, and evaluated in this paper.

Design and Test Plan of the Supercritical CO2 Compressor Test Loop

2008 ◽  
Author(s):  
Takao Ishizuka ◽  
Yasushi Muto ◽  
Masanori Aritomi
Keyword(s):  
High Pressure ◽  
Critical Point ◽  
Thermal Efficiency ◽  
Supercritical Co2 ◽  
Thermal Power ◽  
Low Pressure ◽  
Fiscal Year ◽  
Pressure Side ◽  
Test Loop ◽  
Pressure Compressor

Supercritical carbon dioxide (CO2) gas turbine systems can generate power at a high cycle thermal efficiency, even at modest temperatures of 500–550°C. That high thermal efficiency is attributed to a markedly reduced compressor work in the vicinity of critical point. In addition, the reaction between sodium (Na) and CO2 is milder than that between H2O and Na. Consequently, a more reliable and economically advantageous power generation system can be created by coupling with a Na-cooled fast breeder reactor. In a supercritical CO2 turbine system, a partial cooling cycle is employed to compensate a difference in heat capacity for the high-temperature — low-pressure side and low-temperature — high-pressure side of the recuperators to achieve high cycle thermal efficiency. In our previous work, a conceptual design of the system was produced for conditions of reactor thermal power of 600 MW, turbine inlet condition of 20 MPa/527°C, recuperators 1 and 2 effectiveness of 98%/95%, Intermediate Heat Exchanger (IHX) pressure loss of 8.65%, a turbine adiabatic efficiency of 93%, and a compressor adiabatic efficiency of 88%. Results revealed that high cycle thermal efficiency of 43% can be achieved. In this cycle, three different compressors, i.e., a low-pressure compressor, a high-pressure compressor, and a bypass compressor are included. In the compressor regime, the values of properties such as specific heat and density vary sharply and nonlinearly, dependent upon the pressure and temperature. Therefore, the influences of such property changes on compressor design should be clarified. To obtain experimental data for the compressor performance in the field near the critical point, a supercritical CO2 compressor test project was started at the Tokyo Institute of Technology on June 2007 with funding from MEXT, Japan. In this project, a small centrifugal CO2 compressor will be fabricated and tested. During fiscal year (FY) 2007, test loop components will be fabricated. During FY 2008, the test compressor will be fabricated and installed into the test loop. In FY 2009, tests will be conducted. This paper introduces the concept of a test loop and component designs for the cooler, heater, and control valves. A computer simulation program of static operation was developed based on detailed designs of components and a preliminary design of the compressor. The test operation regime is drawn for the test parameters.

Preliminary experimental study of a supercritical CO2 power cycle test loop with a high-speed turbo-generator using R134a under similarity conditions

2017 ◽  
Vol 11 (4) ◽  
pp. 452-460 ◽  
Author(s):  
Junhyun Cho ◽  
Hyungki Shin ◽  
Jongjae Cho ◽  
Young-Seok Kang ◽  
Ho-Sang Ra ◽  
...  
Keyword(s):  
Experimental Study ◽  
Supercritical Co2 ◽  
High Speed ◽  
Power Cycle ◽  
Turbo Generator ◽  
Test Loop

Control of a Supercritical CO2 Recompression Brayton Cycle Demonstration Loop

2013 ◽  
Vol 135 (11) ◽  
Author(s):  
T. Conboy ◽  
J. Pasch ◽  
D. Fleming
Keyword(s):  
Supercritical Co2 ◽  
High Efficiency ◽  
Power Conversion ◽  
Department Of Energy ◽  
Test Facility ◽  
Attractive Alternative ◽  
Commercial Development ◽  
Power Cycle ◽  
Test Loop ◽  
Recompression Cycle

The U.S. Department of Energy is currently focused on the development of next-generation nuclear power reactors, with an eye towards improved efficiency and reduced capital cost. To this end, reactors using a closed-Brayton power conversion cycle have been proposed as an attractive alternative to steam turbines. The supercritical-CO2 recompression cycle has been identified as a leading candidate for this application since it can achieve high efficiency at relatively low operating temperatures with extremely compact turbomachinery. Sandia National Laboratories has been a leader in hardware and component development for the supercritical-CO2 cycle. With contractor Barber-Nichols Inc., Sandia has constructed a megawatt-class S-CO2 cycle test-loop to investigate the key areas of technological uncertainty for this power cycle and to confirm model estimates of advantageous thermodynamic performance. Until recently, much of the work has centered on the simple S-CO2 cycle—a recuperated Brayton loop with a single turbine and compressor. However, work has recently progressed to a recompression cycle with split-shaft turbo-alternator-compressors, unlocking the potential for much greater efficiency power conversion, but introducing greater complexity in control operations. The following sections use testing experience to frame control actions made by test loop operators in bringing the recompression cycle from cold startup conditions through transition to power generation on both turbines, to the desired test conditions, and finally to a safe shutdown. During this process, considerations regarding the turbocompressor thrust state, CO2 thermodynamic state at the compressor inlet, compressor surge and stall, turbine u/c ratio, and numerous other factors must be taken into account. The development of these procedures on the Sandia test facility has greatly reduced the risk to industry in commercial development of the S-CO2 power cycle.

Supercritical Carbon Dioxide Brayton Power Cycle Development Overview

2012 ◽  
Author(s):  
Kenneth J. Kimball ◽  
Eric M. Clementoni
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Performance Model ◽  
Integrated System ◽  
Working Fluid ◽  
Power Cycle ◽  
Test Loop ◽  
Wide Range ◽  
Atomic Power Laboratory ◽  
Supercritical Carbon

The Knolls Atomic Power Laboratory (KAPL) and Bettis Atomic Power Laboratory are testing a supercritical carbon dioxide (S-CO2) Brayton power cycle system. The 100 kWe Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid. The IST was designed to demonstrate operational, control and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. The IST design includes a comprehensive instrumentation and control system incorporating results of turbomachinery operational testing performed at Barber Nichols Inc (BNI) in the Sandia National Laboratory’s DOE test loop. A detailed dynamic performance model was used both to predict IST performance and to evaluate the testing completed at BNI. The IST construction was completed in mid 2011 and is currently undergoing shakedown testing. Results of testing completed to date and future testing plans will be summarized.

scholarly journals Research on Zero-Voltage Ride Through Control Strategy of Doubly Fed Wind Turbine

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2287
Author(s):  
Kaina Qin ◽  
Shanshan Wang ◽  
Zhongjian Kang
Keyword(s):  
Wind Turbine ◽  
Wind Power ◽  
Control Strategy ◽  
Large Scale ◽  
Sliding Mode ◽  
Stable Operation ◽  
Wide Range ◽  
Dc Bus ◽  
Doubly Fed ◽  
Zero Voltage

With the rapid increase in the proportion of the installed wind power capacity in the total grid capacity, the state has put forward higher and higher requirements for wind power integration into the grid, among which the most difficult requirement is the zero-voltage ride through (ZVRT) capability of the wind turbine. When the voltage drops deeply, a series of transient processes, such as serious overvoltage, overcurrent, or speed rise, will occur in the motor, which will seriously endanger the safe operation of the wind turbine itself and its control system, and cause large-scale off-grid accident of wind generator. Therefore, it is of great significance to improve the uninterrupted operation ability of the wind turbine. Doubly fed induction generator (DFIG) can achieve the best wind energy tracking control in a wide range of wind speed and has the advantage of flexible power regulation. It is widely used at present, but it is sensitive to the grid voltage. In the current study, the DFIG is taken as the research object. The transient process of the DFIG during a fault is analyzed in detail. The mechanism of the rotor overcurrent and DC bus overvoltage of the DFIG during fault is studied. Additionally, the simulation model is built in DIgSILENT. The active crowbar hardware protection circuit is put into the rotor side of the wind turbine, and the extended state observer and terminal sliding mode control are added to the grid side converter control. Through the cooperative control technology, the rotor overcurrent and DC bus overvoltage can be suppressed to realize the zero-voltage ride-through of the doubly fed wind turbine, and ensure the safe and stable operation of the wind farm. Finally, the simulation results are presented to verify the theoretical analysis and the proposed control strategy.

Sign in / Sign up

Export Citation Format

Share Document