scholarly journals Special Issue on Materials Development by Additive Manufacturing Techniques

2020 ◽  
Vol 10 (15) ◽  
pp. 5119
Author(s):  
Alberta Aversa ◽  
Paolo Fino

Additive manufacturing (AM) processes are steadily gaining attention from many industrial fields, as they are revolutionizing components’ designs and production lines. However, the full application of these technologies to industrial manufacturing has to be supported by the study of the AM materials’ properties and their correlations with the feedstock and the building conditions. Furthermore, nowadays, only a limited number of materials processable by AM are available on the market. It is, therefore, fundamental to widen the materials’ portfolio and to study and develop new materials that can take advantage of these unique building processes. The present special issue collects recent research activities on these topics.

2019 ◽  
Vol 2019 ◽  
pp. 1-6 ◽  
Author(s):  
Flaviana Calignano ◽  
Manuela Galati ◽  
Luca Iuliano ◽  
Paolo Minetola

Additive manufacturing (AM) is a disruptive technology as it pushes the frontier of manufacturing towards a new design perspective, such as the ability to shape geometries that cannot be formed with any other traditional technique. AM has today shown successful applications in several fields such as the biomedical sector in which it provides a relatively fast and effective way to solve even complex medical cases. From this point of view, the purpose of this paper is to illustrate AM technologies currently used in the medical field and their benefits along with contemporary. The review highlights differences in processes, materials, and design of additive manufacturing techniques used in biomedical applications. Successful case studies are presented to emphasise the potentiality of AM processes. The presented review supports improvements in materials and design for future researches in biomedical surgeries using instruments and implants made by AM.


2021 ◽  
Author(s):  
Rohan Prabhu ◽  
Timothy W. Simpson ◽  
Scarlett R. Miller ◽  
Nicholas A. Meisel

Abstract Additive manufacturing (AM) processes present designers with unique capabilities while imposing several process limitations. Designers must leverage the capabilities of AM — through opportunistic design for AM (DfAM) — and accommodate AM limitations — through restrictive DfAM — to successfully employ AM in engineering design. These opportunistic and restrictive DfAM techniques starkly contrast the traditional, limitation-based design for manufacturing techniques — the current standard for design for manufacturing (DfM). Therefore, designers must transition from a restrictive DfM mindset towards a ‘dual’ design mindset — using opportunistic and restrictive DfAM concepts. Designers’ prior experience, especially with a partial set of DfM and DfAM techniques could inhibit their ability to transition towards a dual DfAM approach. On the other hand, experienced designers’ auxiliary skills (e.g., with computer-aided design) could help them successfully use DfAM in their solutions. Researchers have investigated the influence of prior experience on designers’ use of DfAM tools in design; however, a majority of this work focuses on early-stage ideation. Little research has studied the influence of prior experience on designers’ DfAM use in the later design stages, especially in formal DfAM educational interventions, and we aim to explore this research gap. From our results, we see that experienced designers report higher baseline self-efficacy with restrictive DfAM but not with opportunistic DfAM. We also see that experienced designers demonstrate a greater use of certain DfAM concepts (e.g., part and assembly complexity) in their designs. These findings suggest that introducing designers to opportunistic DfAM early could help develop a dual design mindset; however, having more engineering experience might be necessary for them to implement this knowledge into their designs.


Author(s):  
Keshavamurthy R. ◽  
Vijay Tambrallimath ◽  
Prabhakar Kuppahalli ◽  
Sekhar N.

Growth of nature is an additive process that gives sustainable existence to the structures developed; on the other hand, traditional manufacturing techniques can be wasteful as they are subtractive. Additive manufacturing produces almost nil waste and accordingly preserves raw materials resulting in cost reduction for the procurement of the same. It will also cut down on the carbon emissions that are usually generated from industrial manufacturing. Additive printed objects are lighter as well, making them more efficient, especially when used in the automobile and aerospace industry. Further, the intrinsic characteristics and the promising merits of additive manufacturing process are expected to provide a solution to improve the sustainability of the process. This chapter comprehensively reports on various additive manufacturing processes and their sustainable applications for green technology. The state of the art, opportunities, and future, related to sustainable applications of additive manufacturing have been presented at length.


Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1566 ◽  
Author(s):  
Amir Zadpoor

Additive manufacturing (AM) (=3D printing) has emerged during the last few years as a powerful technological platform for fabrication of functional parts with unique complex geometries and superior functionalities that are next to impossible to achieve using conventional manufacturing techniques. Due to their importance in industrial applications and the maturity of the applicable AM techniques, metallic materials are at the forefront of the developments in AM. In this editorial, which has been written as a preamble to the special issue “Perspectives on Additively Manufactured Metallic Materials”, I will highlight some of the frontiers of research on AM of metallic materials to help readers better understand the cutting edge of research in this area. Some of these topics are addressed in the articles appearing in this special issue, while others constitute worthy avenues for future research.


2020 ◽  
Author(s):  
Sandip Dutta ◽  
Sagar Dasgupta ◽  
Geetha Chimata

Additive manufacturing is the buzz word these days and many companies are leaning on this technology to leap forward in un-chartered design space that promises to give better performance at impossible to reach design goals with the current manufacturing methods. This paper addresses recent developments that have occurred in Energy related businesses with the adoption of 3D printing, also known as Additive Manufacturing (AM). It covers what and why of additive manufacturing; what constitutes energy and AM industry; current activities in AM for energy; AM for different energy sectors; AM processes; AM applications; selected patents in additive manufacturing associated with energy applications; and economic and financial aspects of AM in energy related industries. In this review paper it was noted that in-spite of phenomenal growth in AM, it seldom replaces traditional production methods due to associated constraints. Many companies are finding complimentary AM processes along with subtractive manufacturing techniques to meet the market demands. However, AM is particularly advantageous and attractive compared to traditional manufacturing methods for low volume complex geometry parts.


Micromachines ◽  
2020 ◽  
Vol 11 (4) ◽  
pp. 366 ◽  
Author(s):  
Vahid Serpooshan ◽  
Murat Guvendiren

Three-dimensional (3D) bioprinting uses additive manufacturing techniques to fabricate 3D structures consisting of heterogenous selections of living cells, biomaterials, and active biomolecules [...]


Author(s):  
Satyanarayana Kosaraju ◽  
Krishna Mohan B. ◽  
Swadesh Kumar Singh

Additive manufacturing (AM) is acquiring attention in the field of manufacturing. The technique facilitates building of parts through the addition of materials using a computerized three-dimensional solid model. However, the process does not require any coolants, cutting tools, or other resources that are used in conventional manufacturing. The numerous advantages over conventional manufacturing have created interest towards the applications of additive manufacturing in the field of engineering. The governing fundamental principles of additive manufacturing offer a wide spectrum of advantages which includes design, geometric flexibility, near-net-shape capabilities, and fabrication using various materials, reducing the cycle time for manufacturing and overall savings in both energy and costs. The chapter provides a step-by-step procedure for generation of a component through 3D printing and a brief discussion on advanced AM techniques. These can produce high-quality products at high speed and can be used as industrial manufacturing techniques.


2021 ◽  
Author(s):  
Sabrine Ben Amor ◽  
Floriane Zongo ◽  
Borhen Louhichi ◽  
Vladimir Brailovski ◽  
Antoine Tahan

Abstract Additive manufacturing (AM) processes are gaining popularity and are currently used in many research activities including the biomedical applications, the automotive industries and the aerospace. Laser powder bed fusion (LPBF) is an important AM process. Metallic LPBF process is experiencing significant growth, but one of the difficulties facing this growth is limited knowledge of its dimensional and geometrical performances, in addition to the inability to predict it. In this paper, we present the dimensional deviations of some LPBF-manufactured parts selected for this investigation. a uniform method was developed regarding relevant test specimens to examine dimensional deviations in order to derive dimensional tolerance values. The manufactured test specimens were measured to examine the process dimensional deviations behavior. These parts were manufactured from AlSi10Mg powder using an EOSINT M280 printer. The results show possible dimensional tolerance values that were classified from IT1 to IT11 according to the international standard ISO 286.


2021 ◽  
Vol 11 (2) ◽  
pp. 840 ◽  
Author(s):  
Roberto Citarella ◽  
Venanzio Giannella

The advent of additive manufacturing (AM) processes applied to the fabrication of structural components has created the need for design methodologies and structural optimization approaches that take into account the specific characteristics of the fabrication process. While AM processes give unprecedented geometrical design freedom, which can result in significant reductions in the components’ weight (e.g., through part count reduction), on the other hand, they have implications for the fatigue and fracture strength, because of residual stresses and microstructural features. This is due to stress concentration effects, anisotropy, distortions and defects whose effects still need investigation. This Special Issue aims at gathering together research investigating the different features of AM processes with relevance for their structural behavior, particularly, but not exclusively, from the viewpoints of fatigue, fracture and crash behavior. Although the focus of this Special Issue is on AM, articles dealing with other manufacturing processes with related analogies can also be included, in order to establish differences and possible similarities.


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