scholarly journals Application Research of a New Adaptive Noise Reduction Method in Fault Diagnosis

2020 ◽  
Vol 10 (15) ◽  
pp. 5078
Author(s):  
Wenxiao Guo ◽  
Ruiqin Li ◽  
Yanfei Kou ◽  
Jianwei Zhang

The feature extraction of composite fault of gearbox in mining machinery has always been a difficulty in the field of fault diagnosis. Especially in strong background noise, the frequency of each fault feature is different, so an adaptive time-frequency analysis method is urgently needed to extract different types of faults. Considering that the signal after complementary ensemble empirical mode decomposition (CEEMD) contains a lot of pseudo components, which further leads to misdiagnosis. The article proposes a new method for actively removing noise components. Firstly, the best scale factor of multi-scale sample entropy (MSE) is determined by signals with different signal to noise ratios (SNRs); secondly, the minimum value of a large number of random noise MSE is extracted and used as the threshold of CEEMD; then, the effective Intrinsic mode functions(IMFs) component is reconstructed, and the reconstructed signal is CEEMD decomposed again; finally, after multiple iterations, the MSE values of the component signal that are less than the threshold are obtained, and the iteration is terminated. The proposed method is applied to the composite fault simulation signal and mining machinery vibration signal, and the composite fault feature is accurately extracted.

Electronics ◽  
2021 ◽  
Vol 10 (11) ◽  
pp. 1248
Author(s):  
Rafia Nishat Toma ◽  
Cheol-Hong Kim ◽  
Jong-Myon Kim

Condition monitoring is used to track the unavoidable phases of rolling element bearings in an induction motor (IM) to ensure reliable operation in domestic and industrial machinery. The convolutional neural network (CNN) has been used as an effective tool to recognize and classify multiple rolling bearing faults in recent times. Due to the nonlinear and nonstationary nature of vibration signals, it is quite difficult to achieve high classification accuracy when directly using the original signal as the input of a convolution neural network. To evaluate the fault characteristics, ensemble empirical mode decomposition (EEMD) is implemented to decompose the signal into multiple intrinsic mode functions (IMFs) in this work. Then, based on the kurtosis value, insignificant IMFs are filtered out and the original signal is reconstructed with the rest of the IMFs so that the reconstructed signal contains the fault characteristics. After that, the 1-D reconstructed vibration signal is converted into a 2-D image using a continuous wavelet transform with information from the damage frequency band. This also transfers the signal into a time-frequency domain and reduces the nonstationary effects of the vibration signal. Finally, the generated images of various fault conditions, which possess a discriminative pattern relative to the types of faults, are used to train an appropriate CNN model. Additionally, with the reconstructed signal, two different methods are used to create an image to compare with our proposed image creation approach. The vibration signal is collected from a self-designed testbed containing multiple bearings of different fault conditions. Two other conventional CNN architectures are compared with our proposed model. Based on the results obtained, it can be concluded that the image generated with fault signatures not only accurately classifies multiple faults with CNN but can also be considered as a reliable and stable method for the diagnosis of fault bearings.


2011 ◽  
Vol 2-3 ◽  
pp. 717-721 ◽  
Author(s):  
Xiao Xuan Qi ◽  
Mei Ling Wang ◽  
Li Jing Lin ◽  
Jian Wei Ji ◽  
Qing Kai Han

In light of the complex and non-stationary characteristics of misalignment vibration signal, this paper proposed a novel method to analyze in time-frequency domain under different working conditions. Firstly, decompose raw misalignment signal into different frequency bands by wavelet packet (WP) and reconstruct it in accordance with the band energy to remove noises. Secondly, employ empirical mode decomposition (EMD) to the reconstructed signal to obtain a certain number of stationary intrinsic mode functions (IMF). Finally, apply further spectrum analysis on the interested IMFs. In this way, weak signal is caught and dominant frequency is picked up for the diagnosis of misalignment fault. Experimental results show that the proposed method is able to detect misalignment fault characteristic frequency effectively.


2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Kai Chen ◽  
Xin-Cong Zhou ◽  
Jun-Qiang Fang ◽  
Peng-fei Zheng ◽  
Jun Wang

A gear transmission system is a complex nonstationary and nonlinear time-varying coupling system. When faults occur on gear system, it is difficult to extract the fault feature. In this paper, a novel fault diagnosis method based on ensemble empirical mode decomposition (EEMD) and Deep Briefs Network (DBN) is proposed to treat the vibration signals measured from gearbox. The original data is decomposed into a set of intrinsic mode functions (IMFs) using EEMD, and then main IMFs were chosen for reconstructed signal to suppress abnormal interference from noise. The reconstructed signals were regarded as input of DBN to identify gearbox working states and fault types. To verify the effectiveness of the EEMD-DBN in detecting the faults, a series of gear fault simulate experiments at different states were carried out. Results showed that the proposed method which coupled EEMD and DBN can improve the accuracy of gear fault identification and it is capable of applying to fault diagnosis in practical application.


2013 ◽  
Vol 333-335 ◽  
pp. 550-554 ◽  
Author(s):  
Chang Qing Shen ◽  
Fei Hu ◽  
Zhong Kui Zhu ◽  
Fan Rang Kong

The research in bearing fault diagnosis has been attracting great attention in the past decades. Development of feasible fault diagnosis procedures to prevent failures that could cause huge economic loss timely is necessary. The whole life of the bearing is also a developing process for some sensitive features related to the fault trend. In this paper, a new scheme based on ensemble empirical mode decomposition (EEMD) and support vector regression (SVR) to conduct bearing fault degree recognition is proposed. This analysis first extracts the sensitive features from the intrinsic mode functions (IMFs) produced by EEMD which is a potential time-frequency analysis method, and then constructs an intelligent nonlinear model with input feature vectors extracted from the IMFs and defect size as output. Through validation of experimental data, the results indicated that the bearing fault degree could be effectively and precisely recognized.


Energies ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 228 ◽  
Author(s):  
Xiaobo Bi ◽  
Jiansheng Lin ◽  
Daijie Tang ◽  
Fengrong Bi ◽  
Xin Li ◽  
...  

Accurate and timely fault diagnosis for the diesel engine is crucial to guarantee it works safely and reliably, and reduces the maintenance costs. A novel diagnosis method based on variational mode decomposition (VMD) and kernel-based fuzzy c-means clustering (KFCM) is proposed in this paper. Firstly, the VMD algorithm is optimized to select the most suitable K value adaptively. Then KFCM is employed to classify the feature parameters of intrinsic mode functions (IMFs). Through the comparison of many different parameters, the singular value is selected finally because of the good classification effect. In this paper, the diesel engine fault simulation experiment was carried out to simulate various faults including valve clearance fault, fuel supply fault and common rail pressure fault. Each kind of machine fault varies in different degrees. To prove the effectiveness of VMD-KFCM, the proposed method is compared with empirical mode decomposition (EMD)-KFCM, ensemble empirical mode decomposition (EEMD)-KFCM, VMD-back propagation neural network (BPNN), and VMD-deep belief network (DBN). Results show that VMD-KFCM has advantages in accuracy, simplicity, and efficiency. Therefore, the method proposed in this paper can be used for diesel engine fault diagnosis, and has good application prospects.


Entropy ◽  
2020 ◽  
Vol 22 (2) ◽  
pp. 209 ◽  
Author(s):  
Shaohua Xue ◽  
Jianping Tan ◽  
Lixiang Shi ◽  
Jiwei Deng

Fault diagnosis of rope tension is significantly important for hoisting safety, especially in mine hoists. Conventional diagnosis methods based on force sensors face some challenges regarding sensor installation, data transmission, safety, and reliability in harsh mine environments. In this paper, a novel fault diagnosis method for rope tension based on the vibration signals of head sheaves is proposed. First, the vibration signal is decomposed into some intrinsic mode functions (IMFs) by the ensemble empirical mode decomposition (EEMD) method. Second, a sensitivity index is proposed to extract the main IMFs, then the de-noised signal is obtained by the sum of the main IMFs. Third, the energy and the proposed improved permutation entropy (IPE) values of the main IMFs and the de-noised signal are calculated to create the feature vectors. The IPE is proposed to improve the PE by adding the amplitude information, and it proved to be more sensitive in simulations of impulse detecting and signal segmentation. Fourth, vibration samples in different tension states are used to train a particle swarm optimization–support vector machine (PSO-SVM) model. Lastly, the trained model is implemented to detect tension faults in practice. Two experimental results validated the effectiveness of the proposed method to detect tension faults, such as overload, underload, and imbalance, in both single-rope and multi-rope hoists. This study provides a new perspective for detecting tension faults in hoisting systems.


2014 ◽  
Vol 680 ◽  
pp. 198-205 ◽  
Author(s):  
Xiao Lin Wang ◽  
Wei Hua Han ◽  
Han Gu ◽  
Cun Hu ◽  
Xing Xing Han

In order to extract the faint fault information from complicated vibration signal of bearing, the correlated kurtosis is introduced into the field of rolling bearing fault diagnosis. Combined with ensemble empirical mode decomposition (EEMD) and correlated kurtosis, a feature extraction method is proposed. According to the method, by EEMD processing a group of intrinsic mode functions (IMFs) are obtained, then the IMF with maximal correlated kurtosis is selected, and the weak fault signal is clearly extracted. The effectiveness of the method is demonstrated on both simulated signal and actual data.


2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Zhixing Li ◽  
Boqiang Shi

A novel methodology for the fault diagnosis of rolling bearing in strong background noise, based on sensitive intrinsic mode functions (IMFs) selection of ensemble empirical mode decomposition (EEMD) and adaptive stochastic resonance, is proposed. The original vibration signal is decomposed into a group of IMFs and a residual trend item by EEMD. Constructing weighted kurtosis index difference spectrum (WKIDS) to adaptively select sensitive IMFs, this method can overcome the shortcomings of the existing methods such as subjective choice or need to determine a threshold using the correlation coefficient. To further reduce noise and enhance weak characteristics, the adaptive stochastic resonance is employed to amplify each sensitive IMF. Then, the ensemble average is used to eliminate the stochastic noise. The simulation and rolling element bearing experiment with an inner fault are performed to validate the proposed method. The results show that the proposed method not only overcomes the difficulty of choosing sensitive IMFs, but also, combined with adaptive stochastic resonance, can better enhance the weak fault characteristics. Moreover, the proposed method is better than EEMD and adaptive stochastic resonance of each sensitive IMF, demonstrating the feasibility of the proposed method in highly noisy environments.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3510 ◽  
Author(s):  
Zhijian Wang ◽  
Junyuan Wang ◽  
Wenhua Du

Variational Mode Decomposition (VMD) can decompose signals into multiple intrinsic mode functions (IMFs). In recent years, VMD has been widely used in fault diagnosis. However, it requires a preset number of decomposition layers K and is sensitive to background noise. Therefore, in order to determine K adaptively, Permutation Entroy Optimization (PEO) is proposed in this paper. This algorithm can adaptively determine the optimal number of decomposition layers K according to the characteristics of the signal to be decomposed. At the same time, in order to solve the sensitivity of VMD to noise, this paper proposes a Modified VMD (MVMD) based on the idea of Noise Aided Data Analysis (NADA). The algorithm first adds the positive and negative white noise to the original signal, and then uses the VMD to decompose it. After repeated cycles, the noise in the original signal will be offset to each other. Then each layer of IMF is integrated with each layer, and the signal is reconstructed according to the results of the integrated mean. MVMD is used for the final decomposition of the reconstructed signal. The algorithm is used to deal with the simulation signals and measured signals of gearbox with multiple fault characteristics. Compared with the decomposition results of EEMD and VMD, it shows that the algorithm can not only improve the signal to noise ratio (SNR) of the signal effectively, but can also extract the multiple fault features of the gear box in the strong noise environment. The effectiveness of this method is verified.


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
Jian Xiong ◽  
Shulin Tian ◽  
Chenglin Yang

This paper presents a novel fault diagnosis method for analog circuits using ensemble empirical mode decomposition (EEMD), relative entropy, and extreme learning machine (ELM). First, nominal and faulty response waveforms of a circuit are measured, respectively, and then are decomposed into intrinsic mode functions (IMFs) with the EEMD method. Second, through comparing the nominal IMFs with the faulty IMFs, kurtosis and relative entropy are calculated for each IMF. Next, a feature vector is obtained for each faulty circuit. Finally, an ELM classifier is trained with these feature vectors for fault diagnosis. Via validating with two benchmark circuits, results show that the proposed method is applicable for analog fault diagnosis with acceptable levels of accuracy and time cost.


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