Process of Formaldehyde and Volatile Organic Compounds’ Removal fromWaste Gases

Waste gases that cannot be released into the environment are generated in chemical industrial processes. There are various physico-chemical processes for the treatment of these gases, but in most cases, they present a major cost to the company. There is an EU directive for each industrial area describing the best available techniques (BAT) and the prescribed environmental limits for the maximum discharge of dangerous substances into the environment. The current process for the removal of formaldehyde and volatile organic compounds from waste industrial gases meets EU environmental regulations. However, expected new EU directives will require a significant reduction in formaldehyde and volatile organic compounds’ concentrations in industrial exhaust gases, thus necessitating a new technical solution for the removal of formaldehyde. This paper describes two methods of removing formaldehyde and volatile organic compounds from waste gases, generated by the metal oxide catalyst formaldehyde production processes. The first method involves upgrading existing processes of removing formaldehyde from waste gases with an additional absorption plant, with which emissions can be significantly reduced. The second method describes the co-incineration of waste gases generated by a metal oxide catalyst formaldehyde production process with natural gas in a gas turbine, where formaldehyde and volatile organic compounds are completely removed, while electricity is also produced. The second method is also useful for removing various concentrations of volatile organic compounds from waste gases generated in chemical industrial processes.