scholarly journals Dynamic Behaviour of a Conveyor Belt Considering Non-Uniform Bulk Material Distribution for Speed Control

2020 ◽  
Vol 10 (13) ◽  
pp. 4436
Author(s):  
Fei Zeng ◽  
Cheng Yan ◽  
Qing Wu ◽  
Tao Wang

For the conveyor belt, variable material flow influences the energy efficiency of the speed control technology significantly. The fluctuation of material flow on the conveyor belt will lead to the detrimental vibrations on both the belt and the conveyor while the conveyor works at certain speeds. In order to improve the model inaccuracy caused by the uniform bulk material flow assumption in the current conveyor belt model, the paper establishes a high-precision dynamic model that can consider speed control of a conveyor belt under non-uniform bulk material transportation. In this dynamic model, a non-uniform bulk material distribution model is firstly proposed based on laser scanning technology. Then, a high-precision longitudinal dynamic model is proposed to investigate the dynamic behavior of a belt conveyor. Considering the micro-units of actual load on a conveyor belt, it can well describe the transient state of the conveyor belt. These models can be used to determine the optimal speed for safety and energy conservation in operation. Experimental results are used to validate the proposed dynamic model for analyzing belt mechanical behavior under non-uniform bulk material distribution on the belt. The results show that the proposed models can be used for optimizing the operating procedures of belt conveyor systems.

2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.


2020 ◽  
Vol 2 ◽  
pp. 173-179
Author(s):  
Guil Nam Khan ◽  
Evgeny P. Rusin

The paper substantiates the design of one of the main components of a high-precision volumetric dosing device for bulk materials - its storage hopper. It is determined that hopper structural design should avoid possible hang-ups of the product processed and maintain rather uniform dense packing of the material on its way to the dosing area. The process of bulk material flow in a storage hopper was studied numerically by discrete element method. It is concluded that hopper design should be axially symmetric, with defect-free walls, and expanding at an angle of 2-4° to its base.


2020 ◽  
Vol 168 ◽  
pp. 00047
Author(s):  
Ruslan Kiriia ◽  
Andrii Smirnov ◽  
Tetiana Zhyhula ◽  
Todor Zhelyazov

Currently, the widespread use of tubular belt conveyors is constrained by insufficient justification of the conveyor parameters. In the work, on the basis of the theory of the limiting equilibrium state of bulk load, equations of equilibrium of load on the belt of an inclined tubular conveyor are obtained. It is assumed that the belt was a rigid cylinder filled with bulk material in extreme equilibrium. Based on the obtained equilibrium equation, the analytical dependences of the limiting angle of inclination of the belt conveyor with a tubular belt on the degree of unfilling with the bulk load of the belt and the properties of the bulk load are found. From the analysis of these dependencies it follows that the limiting angle of inclination of the tubular belt conveyor depends on the angle of internal friction of the transported load, the angle of friction of the load on the conveyor belt, the angle of unfilling of the belt with load and does not depend on the radius of the conveyor belt.


Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7984
Author(s):  
Leopold Hrabovský ◽  
Jiří Fries

The paper presents a methodology for determining the volume of a batch of conveyed material located before a transverse partition of a certain height and the distance over which the batch of material extends on the working surface of the conveyor belt along its longitudinal axis. Knowing the geometric dimensions of the transported batch of material makes it possible to appropriately set the spacing of the belt cleats and thereby to optimally determine the conveying performance of the inclined belt conveyor. When the angle of inclination of a conveyor with a straight idler frame is equal to the angle of surcharge of the conveyed material, then no layer of material is carried on the surface of the belt. If the conveyor belt is guided along a trough idler frame, only the lower cross-section of the filling of material is used. An increase in the cross-section of the belt load of a conveyor inclined at an angle, which exceeds the angle of repose of the conveyed material, can be achieved by installing regularly spaced belt cleats around the circumference of the working surface of the endless loop of the conveyor belt. The volume of the batch of material retained by the belt cleat depends on the height and width of the cleat and whether or not the conveyor belt is provided with corrugated side edges. The paper presents theoretically determined relationships that can be used to determine the size of the transverse and longitudinal area and the volume of the batch of material spread on the surface of the conveyor belt in front of the cleat. The experiments performed provide the distances of the material distribution on the surface of the conveyor belt depending on the height of the cleat and the angle of inclination of the conveyor belt.


Author(s):  
S. Ya. Davydov ◽  
N. G. Valiyev ◽  
V. M. Tauger

A new design of a belt conveyor has been proposed with the possibility of changing the cross section of a conveyor belt depending on the flow of the bulk material being transported. A method for determining the load on the mechanism of rotation of the pressure levers is presented. The calculation of the value of the equivalent load on the screed, taking into account crimping are given. This allows you to determine the internal diameter and select the parameters of the trapezoidal thread of the screed, calculate the resistance moments in screw pairs and adopt the appropriate size of the gearmotor. Ill. 3. Ref. 9.


Algorithms ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 284
Author(s):  
Chuanwei Zhang ◽  
Shirui Chen ◽  
Lu Zhao ◽  
Xianghe Li ◽  
Xiaowen Ma

Conveyor belts are key pieces of equipment for bulk material transport, and they are of great significance to ensure safe operation. With the development of belt conveyors in the direction of long distances, large volumes, high speeds, and high reliability, the use of inspection robots to perform full inspections of belt conveyors has not only improved the efficiency and scope of the inspections but has also eliminated the dependence of the traditional method on the density of sensor arrangement. In this paper, relying on the wireless-power-supply orbital inspection robot independently developed by the laboratory, aimed at the problem of the deviation of the belt conveyor, the methods for the diagnosis of the deviation of the conveyor belt and FPGA (field-programmable gate array) parallel computing technology are studied. Based on the traditional LSD (line segment detection) algorithm, a straight-line extraction IP core, suitable for an FPGA computing platform, was constructed. This new hardware linear detection algorithm improves the real-time performance and flexibility of the belt conveyor diagnosis mechanism.


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