scholarly journals Assessment of the Design for Manufacturability Using Fuzzy Logic

2020 ◽  
Vol 10 (11) ◽  
pp. 3935
Author(s):  
Józef Matuszek ◽  
Tomasz Seneta ◽  
Aleksander Moczała

The study proposes a procedure for assessing the designed manufacturing process for a new products. The purpose of the developed procedure is to evaluate the production process from the point of view of product design manufacturability of a unit and the small-lot production process. Evaluation of the design for the production process of a new product is based on criteria like process performance efficiency. Fuzzy logic-based methods were used to assess the designed process at different stages of its implementation—processing, assembly and organization of production. The developed method was illustrated by an example. The method presented in the study may be used by designers of production processes and employees of companies involved in the rationalization of already implemented production processes. The proposed method applies specifically to small-lot and unit production.

2014 ◽  
Vol 5 (1) ◽  
pp. 3-10 ◽  
Author(s):  
Julian Jakubowski ◽  
Jozef Peterka

Abstract Design for manufacturing (DFM) strategies help companies to develop new products that are feasible to manufacture. In the early stages of design all engineering activities are initiated in computer aided systems. When the design is finished, the process of manufacturing and production planning begins. Issues often occur at this point because two teams, designers and manufacturers, have been working separately. The resulting question is: ‘how can Knowledge Engineering (KE) be used effectively to enhance manufacturability during early design?’ Even if the most complex geometrical product can be realized using today’s technologies such as rapid prototyping it is only true in unit production. In lot and mass production where CNC machines are used, complex geometry causes a number of difficulties. So it is important to investigate the project carefully in the early design stage from the point of view of whether it will be possible to manufacture.


Author(s):  
Józef Matuszek ◽  
Tomasz Seneta ◽  
Aleksander Moczała

The paper presents design methodology for the production process of a new product from the point of view of the assembly operations technology criterion (Design for Assembly - DFA) in the conditions of high-volume production. Mentioned are DFA methods and techniques used in the implementation of a new product. Author presents a new method to assess design for manufacturability based on fuzzy variables based on fuzzy variables. An example was given to illustrate the proposed course of action


2021 ◽  
pp. 1-11
Author(s):  
Jinju Kim ◽  
Seyoung Park ◽  
Harrison Kim

Abstract Remanufacturing is a representative product recovery strategy that can improve economic profitability and sustainability by restoring discarded or traded-in used products to a like-new condition. Unlike the production process of new products, remanufacturing requires unique production processes, such as collecting used products and dis(re)assembly. Therefore, several factors need to be considered for the design of remanufactured products. First, when designing a remanufactured product, it is crucial to ensure that the specifications of components meet the customer's requirements because the remanufacturing uses relatively outdated components or modules. In addition, it is necessary to consider the disassembly level and order to facilitate the disassembly process to obtain the desired parts. This study proposes an integrated model to (i) find configuration design suitable for remanufactured products that can maximize customer utility based on End-of-life products, and (ii) establish a harvest plan that determines the optimal disassembly operations and levels. This proposed model can be used as a decisionmaking tool that helps product designers find the appropriate design of remanufactured products while increasing the efficiency of the remanufacturing process.


Author(s):  
Ellen Swift

There have been many previous studies of Roman production, most notably with regard to pottery vessels such as Samian, but also examinations of the production methods of other industries such as glass manufacture or bone-working. Most of these studies have entailed the consideration of detailed evidence from production sites such as kilns or furnaces, and the study of part-made objects and the debris that results from the production process. Finished objects have also been studied with a view to reconstructing some aspects of production, particularly the relationship between artefact features such as stamps and particular workshops or production areas. The production process has, therefore, normally been studied either as an end in itself, or as a means to understand provenance and patterns of trade. In this chapter, I take a different approach, focusing instead on the relationship between production processes and user experience. This has of course already been considered in an indirect way in the previous chapters, in which particular artefact features produced by various production methods have been analysed from the point of view of users. Yet as outlined in the introductory chapter, there is also scope for a more explicit consideration of the relationship between users and production processes, particularly in relation to scales of production and issues such as standardization. We can also examine how constraints on production (for instance those that result from the use of specific materials) in turn impact on the finished product, and so on user experience. Firstly, we will examine the production process of dice, and secondly, production methods for some types of glass vessels. The production process of bone dice is well understood since evidence survives of manufacturing waste as well as the finished product. For bone carving in general, the metapodial bones were favoured, as they were relatively straight. Although they were hollow in the centre, they offered a reasonable volume of solid material. Large dice were made from the complete bone, with a hollow core that had to be plugged at either end.


2020 ◽  
Vol 12 (1) ◽  
pp. 38-41
Author(s):  
Zoltán Forgó ◽  
Ferenc Tolvaly-Roşca ◽  
Rudolf Farmos

AbstractToday’s industry relies not only on raw material processing, but also on information. The huge amount of data obtained during the production process of goods and services; as well as information about the context of the production processes has made it necessary to account for, methodize, analyze and react in order to achieve a competitive market share. Fortunately, this technological leap has been able to support the above process, but the presence of those new technologies requires adequate preparation from the point of view of human resources too.


2019 ◽  
Vol 9 (3) ◽  
pp. 127-136
Author(s):  
Bohdan Biliavskyi

The paper provides recommendations on improving the organization of production and technological processes for the repair of military equipment in assessing the effectiveness of the recovery system for this equipment. In assessing the effectiveness of the functioning of military vehicle recovery systems, measures must be taken to improve the functioning of this system. The manufacturing process is described by various indicators.Reducing the production cycle is one of the important tasks of organizing the production process and is ensured by improving the introduction of new equipment and technology, mechanization and automation of production in operations to restore parts for disassembling and assembling military vehicles, and technical control of the construction of the production process in accordance with the principles discussed in the article.


Author(s):  
Józef Matuszek ◽  
Tomasz Seneta ◽  
Aleksander Moczała

The paper presents methodology for designing the production process of a new product from the point of view of the assembly operations technology criterion (Design for Assembly - DFA) in the conditions of high-volume production. Mentioned are DFA methods and techniques used in the implementation of a new product. Author presents a new method for assessing design for manufacturability based on fuzzy variables based on fuzzy variables. An example was given to illustrate the proposed course of action


2016 ◽  
Vol 13 (2) ◽  
pp. 11-12
Author(s):  
Mário Drbúl ◽  
Michal Šajgalík ◽  
lvan Litvaj ◽  
Ondrej Babík

Abstract Each part as a final product and its surface is composed of various geometric elements, although at first glance seem as smooth and shiny. During the manufacturing process, there is a number of influences (e.g. selected manufacturing technology, production process, human factors, the strategy of measurement, scanning speed, shape of the measurement contact tip, temperature, or the surface tension and the like), which hinder the production of component with ideally shaped elements. From the economic and design point of view (in accordance with determined GPS standards), there is necessary fast and accurate analyze and evaluate these elements. Presented article deals with the influence of scanning speed and measuring strategy for assessment of shape deviations.


Author(s):  
Jozef Matuszek ◽  
Tomasz Seneta ◽  
Luboslav Dulina ◽  
Eleonora Bigosova

The paper presents a methodology for the design of the production process of a new product from the point of view of manufacturability criterion assembly operations (Design for Assembly - DFA) in the automotive industry. Methods and techniques, used in implementation of the DFA method to produce a new product, are mentioned. Impact of those methods on improving the assembly technology of a complex product is described. Suggestions for improving the abovementioned methods are presented, as ell. The examples given illustrate the proposed procedures.


2020 ◽  
Vol 10 (1) ◽  
pp. 658-664
Author(s):  
Ewa Kozień

AbstractContemporary production companies operate in a dynamically changing environment and try to strengthen their competitive position. Therefore they take action acting at implementing new ones as well as improving and maintaining existing production processes, using for this purpose knowledge and available tools and methods. For dominant activities undertaken in the scope of improving and maintaining production the pro-quality activities can be included. Quality mainly depends on the efficiency of production processes, therefore manufacturing companies should focus their activities on maintaining and improving them. The methods of technical risk analysis and assessment are effective methods of maintaining production processes, whose application makes it possible to indicate any deviations from accepted standards. Analysis and assessment of the technical risk of the production process makes it possible not only to indicate non-conformities identified in the process, but mainly taking corrective actions. The aim of the article is to formulate of the method used to identify and assessment of the technical risk of the cutting process on the organizational side. The method has qualitative-quantitative type, and is the effective tools for technical risk assessment necessary to maintain the production process. It is assumed that the quality of the cutting process is ensured by the technical condition of the machine.


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