scholarly journals Identification of Deformation Stage and Crack Initiation in TC11 Alloys Using Acoustic Emission

2020 ◽  
Vol 10 (11) ◽  
pp. 3674
Author(s):  
Jiaoyan Huang ◽  
Zhiheng Zhang ◽  
Cong Han ◽  
Guoan Yang

The Acoustic Emission (AE) is a widely used real-time monitoring technique for the deformation damage and crack initiation of areo-engine blades. In this work, a tensile test for TC11 titanium alloy, one of the main materials of aero-engine, was performed. The AE signals from different stages of this test were collected. Then, the AE signals were decomposed by the Variational Mode Decomposition (VMD) method, in which the signals were divided into two different frequency bands. We calculated the engery ratio by dividing the two different frequency bands to characterize TC11′s degree of deformation. The results showed that when the energy ratio was −0.5 dB, four stages of deformation damage of the TC11 titanium alloy could be clearly identified. We further combined the calculated Partial Energy Ratio (PER) and Weighted Peak Frequency (WPF) to identify the crack initiation of the TC11 titanium alloy. The results showed that the identification accuracy was 96.33%.

2012 ◽  
Vol 198-199 ◽  
pp. 60-63
Author(s):  
Wen Qin Han ◽  
Jin Yu Zhou

Acoustic emission (AE) monitoring is the primary technology used for the identification of different types of failure in composite materials. Tensile test were carried out on twill-weave composite specimens, and acoustic emissions were recorded from these tests. AE signals were decomposed into a set of Intrinsic Mode Functions(IMF) components by means of Empirical Mode Decomposition(EMD) , the Fast Fourier Transform (FFT) of each IMF component was performed, it was shown that the event peak frequency of each IMF component could be directly related to the materials damage modes.


Author(s):  
Félix Leaman ◽  
Cristián Molina Vicuña ◽  
Elisabeth Clausen

Abstract Background The acoustic emission (AE) analysis has been used increasingly for gearbox diagnostics. Since AE signals are of non-linear, non-stationary and broadband nature, traditional signal processing techniques such as envelope spectrum must be carefully applied to avoid a wrong fault diagnosis. One signal processing technique that has been used to enhance the demodulation process for vibration signals is the empirical mode decomposition (EMD). Until now, the combination of both techniques has not yet been used to improve the fault diagnostics in gearboxes using AE signals. Purpose In this research we explore the use of the EMD to improve the demodulation process of AE signals using the Hilbert transform and enhance the representation of a gear fault in the envelope spectrum. Methods AE signals were measured on a planetary gearbox (PG) with a ring gear fault. A comparative signal analysis was conducted for the envelope spectra of the original AE signals and the obtained intrinsic mode functions (IMFs) considering three types of filters: highpass filter in the whole AE range, bandpass filter based on IMF spectra analysis and bandpass filter based on the fast kurtogram. Results It is demonstrated how the results of the envelope spectrum analysis can be improved by the selection of the relevant frequency band of the IMF most affected by the fault. Moreover, not considering a complementary signal processing technique such as the EMD prior the calculation of the envelope of AE signals can lead to a wrong fault diagnosis in gearboxes. Conclusion The EMD has the potential to reveal frequency bands in AE signals that are most affected by a fault and improve the demodulation process of these signals. Further research shall focus on overcome issues of the EMD technique to enhance its application to AE signals.


2021 ◽  
Vol 2113 (1) ◽  
pp. 012016
Author(s):  
Fei Song ◽  
Likun Peng ◽  
Jia Chen ◽  
Benmeng Wang

Abstract In order to realize the nondestructive testing (NDT) of the internal leakage fault of hydraulic spool valves, the internal leakage rate must be predicted by AE (acoustic emission) technology. An AE experimental platform of internal leakage of hydraulic spool valves is built to study the characteristics of AE signals of internal leakage and the relationship between AE signals and leakage rates. The research results show the AE signals present a wideband characteristic. The main frequencies are concentrated in 30~50 kHz and the peak frequency is around 40 kHz. When the leakage rate is large, there are significant signal characteristics appearing in the high frequency band of 75~100 kHz. The exponent of the root mean square(RMS) of AE signals is positively correlated with the exponent of the leakage rate only if the leakage rate is greater than 2~3 mL/min. This find could be used to predict the internal leakage rate of hydraulic spool valves.


2019 ◽  
Vol 9 (3) ◽  
pp. 446
Author(s):  
Huang Yiming ◽  
Deng Jianhui ◽  
Zhu Jun

The decrease of strength after saturation of rocks is known as moisture-induced softening. To date, there are numerous studies on the mechanism of moisture-induced softening of different rocks. However, due to a lack of effective observational methods, the microcosmic mechanism of moisture-induced softening still needs to be understood. We collected and processed acoustic emission (AE) signals during the uniaxial compression test of marble specimens. The results of spectral and statistical analysis show that two dominant frequency bands of AE waveforms exist regardless of the specimen’s water content. Additionally, for the AE signals from the saturated specimens, the ranges of the low and high frequency bands are wider than dried rock samples. Besides, since the tensile and shear failures in the rock release low and high dominant frequency AE signals, respectively, the test results of this paper show that micro-shear and micro-tensile failures dominate the final failure of dried and saturated rocks, respectively.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Surojit Poddar ◽  
N. Tandon

Abstract This present article evaluates the state of starvation in a journal bearing using acoustic emission (AE) and vibration measurement techniques. A journal bearing requires a constant supply of oil in an adequate amount to develop a hydrodynamic film, thick enough to separate the surfaces and avoid asperity contacts. On a microscopic level, the surface interaction under starved lubrication results in deformation and fracture of asperities. This causes a proportionate increase in AE and vibration. The AE activities resulting from asperities interaction have significant energy in the frequency range of 100–400 kHz with peak frequencies in the range of 224–283 kHz. Further, the peak frequency shifts from the higher to lower side as the asperity interaction transits from the elastic to plastic contact. This information derived from the spectral analysis of AE signals can be used to develop condition monitoring parameters to proactively control the lubrication and prevent bearing failure.


Wood Research ◽  
2021 ◽  
Vol 66 (4) ◽  
pp. 517-527
Author(s):  
TINGTING DENG ◽  
SHUANG JU ◽  
MINGHUA WANG ◽  
MING LI

In order to explore the influence of wood’s anisotropic characteristics on Acoustic Emission (AE) signals’ propagation, the law of AE signals’ propagation velocity along different directions was studied. First, The center of the specimen’s surface was took as the AE source,then 24 directions were chose one by one every 15º around the center,and 2 AE sensors were arranged in each direction to collect the original AE signals. Second, the wavelet analysis was used to denoise the original AE signals, then the AE signals were reconstructedby Empirical Mode Decomposition (EMD). Finally, time difference location method was utilized to calculate AE signals’ propagation velocity. The results demonstrate that AE signals’ propagation velocity has obvious feature of quadratic function. In the range of 90º, as the angle of propagation direction increases, the propagation velocity of the AE signals presents a downward trend.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Jiaqi Guo ◽  
Pengfei Liu ◽  
Junqi Fan ◽  
Hengyuan Zhang

To study the rock mechanical behaviors and damage process mechanism of granite samples under triaxial stress, conventional triaxial compression tests were carried out on an RMT-150B rock mechanics testing machine and acoustic emission detector. The test results show that the strength of the granite sample has a good linear relationship with the confining pressure, the cohesion force c of the granite samples is 29.37 MPa, and the internal friction angle is 54.23° by calculation based on the Mohr-Coulomb strength criterion. The larger the initial confining pressure of the rock sample is, the larger the crack initiation stress ( σ ci ) and dilatancy stress ( σ cd ) of the granite specimen are, the larger the energy values at the crack initiation point and dilatancy point are, and the larger the peak energy storage and energy release rate at the failure are. In the case of a small initial confining pressure, the AE ringdowning counts and the cumulative AE ringing counts increase to their maximum instantaneously at the peak stress point, and the damage of the sample develops rapidly. While the initial confining pressure is high, the AE ringing counts and the cumulative AE ringing counts of the granite specimens increase evenly, and the deformation damage of the granite specimens is slow. Before the crack initiation point, AE signals are mainly low-energy and low-frequency friction-type AE events, while after the dilatation point, AE signals of samples are mainly high-frequency and high-energy fracture-type AE events. The failure mode of granite samples judged by acoustic emission parameters according to the distribution of characteristic values of AE parameters RA and AF is consistent with the reality. The AE b value of the granite sample is large when the confining pressure is low, and there will be a sudden drop, the decrease time is late, and the decrease rate is large. Under the same stress level, the larger the confining pressure is, the larger the damage variable D is.


2021 ◽  
Vol 9 ◽  
Author(s):  
Li Shengxiang ◽  
Xie Qin ◽  
Liu Xiling ◽  
Li Xibing ◽  
Luo Yu ◽  
...  

In order to investigate the relationship between rock microfracture mechanism and acoustic emission (AE) signal characteristic parameters under split loads, the MTS322 servo-controlled rock mechanical test system was employed to carry out the Brazilian split tests on granite, marble, sandstone, and limestone, while FEI Quanta-200 scanning electron microscope system was employed to carry out the analysis of fracture morphology. The results indicate that different scales of mineral particle, mineral composition, and discontinuity have influence on the fracture characteristics of rock, as well as the b-value. The peak frequency distribution of the AE signal has obvious zonal features, and these distinct peak frequencies of four types of rock fall mostly in ranges of 0–100 kHz, 100–300 kHz, and above 300 kHz. Due to the different rock properties and mineral compositions, the proportions of peak frequencies in these intervals are also different among the four rocks, which are also acting on the b-value. In addition, for granite, the peak frequencies of AE signals are mostly distributed above 300 kHz for granite, marble, and limestone, which mainly derive from the internal fracture of k-feldspar minerals; for marble, the AE signals with peak frequency are mostly distributed in over 300 kHz, which mainly derive from the internal fracture of dolomite minerals and calcite minerals; AE signals for sandstone are mostly distributed in the range of 0–100 kHz, which mainly derive from the internal fracture of quartz minerals; for limestone, the AE signals with peak frequency are mostly distributed in over 300 kHz, which mainly derive from the internal fracture of granular-calcite minerals. The relationship between acoustic emission signal frequency of rock fracture and the fracture scale is constructed through experiments, which is of great help for in-depth understanding of the scaling relationship of rock fracture.


2003 ◽  
Vol 17 (08n09) ◽  
pp. 1763-1769 ◽  
Author(s):  
Nak Sam Choi ◽  
Sung Choong Woo ◽  
Tae Won Kim ◽  
Kyong Y. Rhee

Microfractures in composite laminates during cryogenic cooling were monitored employing thermo-acoustic emission(AE). During the initial stage of cryogenic cooling, very strong AE signals with low and high frequency bands were dominantly detected showing a development of large cracks accompanying fiber breakages. After that, weak emissions with low frequency bands became prevalent indicating the propagation of microfractures in the matrix and/or fiber-matrix interface. It was concluded that the breakage of bridged-fibers hindering the macroscopic cracking in the initial stage might be the representative cryogenic damage of composite laminates.


Sign in / Sign up

Export Citation Format

Share Document