scholarly journals Conversion of Low-Grade Heat from Multiple Streams in Methanol to Olefin (MTO) Process Based on Organic Rankine Cycle (ORC)

2020 ◽  
Vol 10 (10) ◽  
pp. 3617 ◽  
Author(s):  
Danchen Wei ◽  
Cheng Liu ◽  
Zhongfeng Geng

The organic rankine cycle (ORC) has been widely used to convert low-grade thermal energy to electricity. The selection of the cycle configuration, working fluid, and operating parameters is crucial for the economic profitability of the ORC system. In the methanol to olefin (MTO) process, multi-stream low-temperature waste heat has not been effectively utilized. The previous study mostly focused on the optimization of a single stream system and rarely considered the comprehensive optimization of multi-stream ORC systems which have multi-temperature heat sources. This paper proposes five kinds of system design schemes, and determines the optimal output work and the highest exergy efficiency through the selection of working fluid and optimization of system parameters. In addition, the influence of mixed working fluid on the thermodynamic performance of the system was also investigated. It is found that there is an optimal evaporation temperature due to the restriction of pinch temperature. At the optimal temperature the ORC system obtains the maximum net output power of 4.95 MW. The optimization results show that the working fluid R227EA selected from seven candidate working fluids shows the optimal thermodynamic performance in all the five design schemes, and obtains the maximum output work and exergy efficiency.

Author(s):  
Huijuan Chen ◽  
D. Yogi Goswami ◽  
Muhammad M. Rahman ◽  
Elias K. Stefanakos

The optimization of energy conversion systems is of great significance in the utilization of low-grade heat. This paper presents an analysis of 6 working fluids in 12 thermodynamic cycles to optimize the energy conversion systems. The optimal exergy efficiency of the system is dependent on the type of the thermodynamic cycle, the choice of appropriate working fluid, and the working conditions. A zeotropic mixture of R134a and R245fa shows advantages in energy conversion process, as well as its heat exchange with the heat source and heat sink. The exergy efficiency of a 0.5R134a/0.5R245fa-based supercritical Rankine cycle system is 0.643–0.689 for a turbine inlet temperature of 415–445K, which is about 30% improvement over the exergy efficiency of 0.491–0.521 for a pure R32-based organic Rankine cycle under the same temperature limits. Furthermore, the 0.5R134a/0.5R245fa mixture saves more than 60% of the cooling water during the condensation process than the pure R32, R134a and R245fa.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2864 ◽  
Author(s):  
Xinyu Li ◽  
Tao Liu ◽  
Lin Chen

In order to improve the two-stage organic Rankine cycle of two heat exchanges of exhaust gas, a two-stage organic Rankine cycle with a regenerator is proposed. Toluene, benzene, cyclohexane and R245fa were selected as the working fluids of the cycle. The thermal efficiency, exergy efficiency and net output power of the cycle were selected as the objective function of the system. The influence of the regenerative performance on the thermodynamic performance of the system was analyzed. The influence of the temperature change of the primary heat exchange outlet on the thermodynamic performance of the system is discussed. The research shows that the regenerator can increase the net power and thermal efficiency of the cycle output. For the selected working fluid, as the efficiency of the regenerator increases, the thermal efficiency of the cycle and the net output power increase. When the primary heat exchange outlet temperature of the exhaust gas increases, the net output power and the exergy efficiency of the cycle increase. For the selected working fluid, when the exhaust heat exchange outlet temperature was increased from 410 K to 490 K, the net output power of the cycle increased up to 10.76 kW, and the exergy efficiency increased up to 7.85%.


Energies ◽  
2012 ◽  
Vol 5 (9) ◽  
pp. 3233-3247 ◽  
Author(s):  
Hong Gao ◽  
Chao Liu ◽  
Chao He ◽  
Xiaoxiao Xu ◽  
Shuangying Wu ◽  
...  

2018 ◽  
Vol 2 (1) ◽  
pp. 23-28
Author(s):  

This paper presents a thermodynamic performance analysis of turbine-bleeding organic Rankine cycle (ORC) with and without regeneration using internal heat exchanger based on the first and second thermodynamic laws for the recovery of low-grade finite heat source. The effects of the important system parameters including turbine bleeding pressure, turbine inlet pressure, and working fluid on the system performance were intensively investigated. Results showed that there exists an optimum turbine bleeding pressure for the maximum second-law efficiency. The system performance under the optimal condition is significantly influenced by the turbine inlet pressure, regeneration, and working fluid. The greatest exergy destruction of the system varies depending on the system parameters.


Author(s):  
Jian Song ◽  
Chun-wei Gu

Energy shortage and environmental deterioration are two crucial issues that the developing world has to face. In order to solve these problems, conversion of low grade energy is attracting broad attention. Among all of the existing technologies, Organic Rankine Cycle (ORC) has been proven to be one of the most effective methods for the utilization of low grade heat sources. Turbine is a key component in ORC system and it plays an important role in system performance. Traditional turbine expanders, the axial flow turbine and the radial inflow turbine are typically selected in large scale ORC systems. However, in small and micro scale systems, traditional turbine expanders are not suitable due to large flow loss and high rotation speed. In this case, Tesla turbine allows a low-cost and reliable design for the organic expander that could be an attractive option for small scale ORC systems. A 1-D model of Tesla turbine is presented in this paper, which mainly focuses on the flow characteristics and the momentum transfer. This study improves the 1-D model, taking the nozzle limit expansion ratio into consideration, which is related to the installation angle of the nozzle and the specific heat ratio of the working fluid. The improved model is used to analyze Tesla turbine performance and predict turbine efficiency. Thermodynamic analysis is conducted for a small scale ORC system. The simulation results reveal that the ORC system can generate a considerable net power output. Therefore, Tesla turbine can be regarded as a potential choice to be applied in small scale ORC systems.


Author(s):  
Wahiba Yaïci ◽  
Evgueniy Entchev ◽  
Pouyan Talebizadeh Sardari

Abstract Globally there are several viable sources of renewable, low-temperature heat (below 130°C) particularly solar energy, geothermal energy, and energy generated from industrial wastes. Increased exploitation of these low-temperature options has the definite potential of reducing fossil fuel consumption with its attendant very harmful greenhouse gas emissions. Researchers have universally identified the organic Rankine cycle (ORC) as a practicable and promising system to generate electrical power from renewable sources based on its beneficial use of volatile organic fluids as working fluids (WFs). In recent times, researchers have also shown a preference for/an inclination towards deployment of zeotropic mixtures as ORC WFs because of their capacity to improve thermodynamic performance of ORC systems, a feat enabled by better matches of the temperature profiles of the WF and the heat source/sink. This paper demonstrates both the technical feasibility and the notable advantages of using zeotropic mixtures as WFs through a simulation study of an ORC system. The study examines the thermodynamic performance of ORC systems using zeotropic WF mixtures to generate electricity driven by low-temperature solar heat source for building applications. A thermodynamic model is developed with an ORC system both with and excluding a regenerator. Five zeotropic mixtures with varying compositions of R245fa/propane, R245fa/hexane, R245fa/heptane, pentane/hexane and isopentane/hexane are evaluated and compared to identify the best combinations of WF mixtures that can yield high efficiency in their system cycles. The study also investigates the effects of the volumetric flow ratio, and evaporation and condensation temperature glides on the ORC’s thermodynamic performance. Following a detailed analysis of each mixture, R245fa/propane is selected for parametric study to examine the effects of operating parameters on the system’s efficiency and sustainability index. For zeotropic mixtures, results showed that there is an optimal composition range within which binary mixtures are inclined to perform more efficiently than the component pure fluids. In addition, a significant increase in cycle efficiency can be achieved with a regenerative ORC, with cycle efficiency ranging between 3.1–9.8% and 8.6–17.4% for ORC both without and with regeneration, respectively. Results also showed that exploiting zeotropic mixtures could enlarge the limitation experienced in selecting WFs for low-temperature solar organic Rankine cycles.


Author(s):  
Mahshid Vatani ◽  
Masoud Ziabasharhagh ◽  
Shayan Amiri

With the progress of technologies, engineers try to evaluate new and applicable ways to get high possible amount of energy from renewable resources, especially in geothermal power plants. One of the newest techniques is combining different types of geothermal cycles to decrease wastage of the energy. In the present article, thermodynamic optimization of different flash-binary geothermal power plants is studied to get maximum efficiency. The cycles studied in this paper are single and double flash-binary geothermal power plants of basic Organic Rankine Cycle (ORC), regenerative ORC and ORC with an Internal Heat Exchanger (IHE). The main gain due to using various types of ORC cycles is to determine the best and efficient type of the Rankine cycle for combined flash-binary geothermal power plants. Furthermore, in binary cycles choosing the best and practical working fluid is an important factor. Hence three different types of working fluids have been used to find the best one that gives maximum thermal and exergy efficiency of combined flash-binary geothermal power plants. According to results, the maximum thermal and exergy efficiencies both achieved in ORC with an IHE and the effective working fluid is R123.


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