Wire Arc Additive Manufacturing of Stainless Steels: A Review

2020 ◽  
Vol 10 (5) ◽  
pp. 1563 ◽  
Author(s):  
Wanwan Jin ◽  
Chaoqun Zhang ◽  
Shuoya Jin ◽  
Yingtao Tian ◽  
Daniel Wellmann ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Residual Stress ◽  
Stainless Steel ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Stainless Steels ◽  
Heat Treatments ◽  
Physical Metallurgy ◽  
Deposition Rates ◽  
Wire Arc Additive Manufacturing

Wire arc additive manufacturing (WAAM) has been considered as a promising technology for the production of large metallic structures with high deposition rates and low cost. Stainless steels are widely applied due to good mechanical properties and excellent corrosion resistance. This paper reviews the current status of stainless steel WAAM, covering the microstructure, mechanical properties, and defects related to different stainless steels and process parameters. Residual stress and distortion of the WAAM manufactured components are discussed. Specific WAAM techniques, material compositions, process parameters, shielding gas composition, post heat treatments, microstructure, and defects can significantly influence the mechanical properties of WAAM stainless steels. To achieve high quality WAAM stainless steel parts, there is still a strong need to further study the underlying physical metallurgy mechanisms of the WAAM process and post heat treatments to optimize the WAAM and heat treatment parameters and thus control the microstructure. WAAM samples often show considerable anisotropy both in microstructure and mechanical properties. The new in-situ rolling + WAAM process is very effective in reducing the anisotropy, which also can reduce the residual stress and distortion. For future industrial applications, fatigue properties, and corrosion behaviors of WAAMed stainless steels need to be deeply studied in the future. Additionally, further efforts should be made to improve the WAAM process to achieve faster deposition rates and better-quality control.

Wire + Arc Additive Manufacturing of Metals

2020 ◽  
pp. 106-126
Author(s):  
Krishna Kishore Mugada ◽  
Aravindan Sivanandam ◽  
Ravi Kumar Digavalli
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Manufacturing Sector ◽  
Manufacturing Processes ◽  
Deposition Rates ◽  
Direct Energy Deposition ◽  
Powder Bed ◽  
Direct Energy ◽  
Wire Arc Additive Manufacturing ◽  
Binder Jetting

Wire + Arc additive manufacturing (WAAM) processes have become popular because of their proven capabilities to produce large metallic components with high deposition rates (promoted by arc-based processes) compared to conventional additive manufacturing processes such as powder bed fusion, binder jetting, direct energy deposition, etc. The applications of WAAM processes were constantly increasing in the manufacturing sector, which necessitates an understanding of the process capability to various metals. This chapter outlines the significant outcomes of the WAAM process for most of the engineering metals in terms of microstructure and mechanical properties. Discussion on various defects associated with the processed components is also presented. Potential application of WAAM for different metals such as aluminum and its alloys, titanium, and steels was discussed. The research indicates that the components manufactured by the WAAM process have significant microstructural changes and improved mechanical properties.

Properties of Precipitation Hardening 17-4 PH Stainless Steel Manufactured by Powder Metallurgy Technology

2013 ◽  
Vol 811 ◽  
pp. 87-92 ◽  
Author(s):  
Jan Kazior ◽  
Aneta Szewczyk-Nykiel ◽  
Tadeusz Pieczonka ◽  
Marek Hebda ◽  
Marek Nykiel
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Powder Metallurgy ◽  
Ferritic Stainless Steel ◽  
Process Parameters ◽  
Stainless Steels ◽  
Precipitation Hardening ◽  
High Strength ◽  
Martensitic Stainless Steels ◽  
Heat Treated

Alloys from austenitic and ferritic stainless steel found to be satisfactory for a great many applications. However, for applications that require higher levels of strength and hardness from the martensitic grades are frequently specified. Martensitic stainless steels offer significantly higher strengths but have to low ductility. For this reason for application where high levels of strength and a moderate ductility is required, the precipitation strengthened stainless steels are often considered. One of the most popular alloy of this kind of stainless steel is 17-4 PH. The aim of the present paper was to examined the influence the process parameters in conventional powder metallurgy processing on the mechanical properties of the 17-4 PH alloy in both as-sintered and heat treated conditions. In was found that temperature of aged is a very sensitive parameter for obtained high strength and acceptable ductility.

scholarly journals Wire Arc Additive Manufacturing with Novel Al-Mg-Si Filler Wire—Assessment of Weld Quality and Mechanical Properties

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1243
Author(s):  
René Winterkorn ◽  
Andreas Pittner ◽  
Michael Rethmeier
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Treatment Strategies ◽  
Base Material ◽  
High Strength ◽  
Solidification Cracking ◽  
Filler Wire ◽  
Equiaxed Grains ◽  
Wire Arc Additive Manufacturing

Wire arc additive manufacturing enables the production of near-net shape large-volume metallic components leveraging an established industrial base of welding and cladding technology and adapting it for layer-wise material deposition. However, the complex relationship between the process parameters and resulting mechanical properties of the components still remains challenging. In case of high-strength Al-Mg-Si aluminum alloys, no commercial filler wires are yet available due the high susceptibility of solidification cracking as well as the necessary efforts to obtain acceptable mechanical properties. To address this need, we evaluated a novel filler wire based on AlMg0.7Si doped with a Ti5B1 master alloy to foster fine equiaxed grains within the deposited metal. The correlation between the process parameters and component quality was examined by analyzing the size and distribution of pores as well as the grain morphology. Furthermore, we evaluated the influence of different post-weld heat treatment strategies to achieve mechanical properties corresponding to the reference wrought material. We demonstrated that fine equiaxed grains in the weld metal reduced the susceptibility of solidification cracking significantly. The novel AlMg0.7Si-TiB (S Al 6063-TiB) filler wire facilitated wire arc additive manufacturing of high-strength aluminum components with mechanical properties that were almost as superior as the corresponding wrought base material.

scholarly journals Forming Process, Microstructure, and Mechanical Properties of Thin-Walled 316L Stainless Steel Using Speed-Cold-Welding Additive Manufacturing

Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 109 ◽  
Author(s):  
Wei Wu ◽  
Jiaxiang Xue ◽  
Leilei Wang ◽  
Zhanhui Zhang ◽  
Yu Hu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
316L Stainless Steel ◽  
Scanning Speed ◽  
Cooling Time ◽  
Bottom Current ◽  
Cold Welding ◽  
Thin Walled

Wire and arc additive manufacturing (WAAM) produces thin-walled parts superior to other additive manufacturing methods, because of its high efficiency, good compactability, and low cost. However, the WAAM accuracy is limited by its large heat input. Here, 0.8 mm 316L stainless steel welding wire is deposited via speed cold welding to form 30-layered thin-walled samples, with 2 mm thickness, and up to 65 mm height. The effects of three process parameters (the bottom current mode, scanning speed, and cooling time) on the deposition process stability, macro morphology, structure, and mechanical properties are studied. In the experiment, the probability density curves of electrical parameters of sample #GRBC-30 cm/min-10 s on the third and tenth layers were narrower than other samples, which implied a more stable process. The three process parameters mainly affect the deposition morphology and have a minor performance effect. The hardness and tensile properties mainly depend on the deposition direction. Gradual, layer-by-layer current reduction improves the bottom molding and performance, and the deposition efficiency, and stabilizes the process. Scanning speed enhancement or cooling time reduction destabilizes the end formation, reduces the effective deposition rate, and slightly degrades the performance. All deposited samples are distinctly anisotropic, but satisfy the industrial standard. Overall, deposition in speed cold welding mode, with 10 s cooling time, 30 cm/min scanning speed, and gradually reduced bottom current exhibits good stability, and the molding efficiency and mechanical properties are optimal.

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