scholarly journals Depth Dependence and Keyhole Stability at Threshold, for Different Laser Welding Regimes

2020 ◽  
Vol 10 (4) ◽  
pp. 1487 ◽  
Author(s):  
Remy Fabbro

Depending of the laser operating parameters, several characteristic regimes of laser welding can be observed. At low welding speeds, the aspect ratio of the keyhole can be rather large with a rather vertical cylindrical shape, whereas at high welding speeds, low aspect ratios result, where only the keyhole front is mainly irradiated. For these different regimes, the dependence of the keyhole (KH) depth or the keyhole threshold, as a function of the operating parameters and material properties, is derived and their resulting scaling laws are surprisingly very similar. This approach allows us to analyze the keyhole behavior for these welding regimes, around their keyhole generation thresholds. Specific experiments confirm the occurrence and the behavior of these unstable keyholes for these conditions. Furthermore, recent experimental results can be analyzed using these approaches. Finally, this analysis allows us to define the aspect ratio range for the occurrence of this unstable behavior and to highlight the importance of laser absorptivity for this mechanism. Consequently, the use of a short wavelength laser for the reduction of these keyhole stability issues and the corresponding improvement of weld seam quality is emphasized.

2014 ◽  
Vol 748 ◽  
pp. 756-767 ◽  
Author(s):  
B. Martínez-Arias ◽  
J. Peixinho ◽  
O. Crumeyrolle ◽  
I. Mutabazi

AbstractTorque measurements in Taylor–Couette flow, with large radius ratio and large aspect ratio, over a range of velocities up to a Reynolds number of 24 000 are presented. Following a specific procedure, nine states with distinct numbers of vortices along the axis were found and the aspect ratios of the vortices were measured. The relationship between the speed and the torque for a given number of vortices is reported. In the turbulent Taylor vortex flow regime, at relatively high Reynolds number, a change in behaviour is observed corresponding to intersections of the torque–speed curves for different states. Before each intersection, the torque for a state with a larger number of vortices is higher. After each intersection, the torque for a state with a larger number of vortices is lower. The exponent, from the scaling laws of the torque, always depends on the aspect ratio of the vortices. When the Reynolds number is rescaled using the mean aspect ratio of the vortices, only a partial collapse of the exponent data is found.


Author(s):  
Rodolfo T. Gonçalves ◽  
André L. C. Fujarra

Experiments regarding vortex-induced vibration on floating circular cylinders with low aspect ratio were carried out in a recirculation water channel. The floating circular cylinders were elastic supported by a set of linear springs to provide low structural damping on the system. Eight different aspect ratios were tested, namely L/D = 0.2, 0.3, 0.4, 0.5, 0.75, 1.0, 1.5 and 2.0. These aspect ratios were selected to cover the aspect ratio range of the main offshore circular platforms, such as spar and monocolumn. The aims were understanding the VIM of such platforms; due to this, the cylinders were floating, or m* = 1. The range of Reynolds number covered 2,800 < Re < 55,400. The amplitude results showed a decrease in amplitude with decreasing aspect ratio in both directions. The frequency results confirm a different behavior for cylinders with L/D ≤ 0.5; in these cases, the cylinder free-end effects were predominant. The resonant behaviour was no longer observed for L/D ≤ 0.2. The decrease in Strouhal number with decreasing aspect ratio is also verified. All the results presented here complement the work presented previously for stationary circular cylinder with low aspect ratio presented by Gonçalves et al. (2013), Experimental Study on Flow around Circular Cylinders with Low Aspect Ratio, OMAE2013-10454.


2021 ◽  
Vol 11 (6) ◽  
pp. 2655
Author(s):  
Tobias Beck ◽  
Christoph Bantel ◽  
Meiko Boley ◽  
Jean Pierre Bergmann

The transition of the powertrain from combustion to electric systems increases the demand for reliable copper connections. For such applications, laser welding has become a key technology. Due to the complexity of laser welding, especially at micro welding with small weld seam dimensions and short process times, reliable in-line process monitoring has proven to be difficult. By using a green laser with a wavelength of λ=515, the welding process of copper benefits from an increased absorption, resulting in a shallow and stable deep penetration welding process. This opens up new possibilities for the process monitoring. In this contribution, the monitoring of the capillary depth in micro copper welding, with welding depth of up to 1 , was performed coaxially using an optical coherence tomography (OCT) system. By comparing the measured capillary depth and the actual welding depth, a good correlation between two measured values could be shown independently of the investigated process parameters and stability. Measuring the capillary depth allows a direct determination of the present aspect ratio in the welding process. For deep penetration welding, aspect ratios as low as 0.35 could be shown. By using an additional scanning system to superimpose the welding motion with a spacial oscillating of the OCT beam perpendicular to the welding motion, multiple information about the process could be determined. Using this method, several process information can be measured simultaneously and is shown for the weld seam width exemplarily.


Author(s):  
P. A. Walsh ◽  
V. Egan ◽  
R. Grimes ◽  
E. Walsh

This paper addresses issues that relate to downscaling the height of centrifugal fans for application in low profile technologies, such as the cooling of portable power electronics. The parameters studied throughout the paper include flow rate, pressure rise and power consumption characteristics. The former two of these are measured using a fan characterization rig and the latter by directly measuring the power supplied to the fan. These are studied for fans ranging in diameter from 15 to 30mm and with profile heights ranging from 0.3mm to 15mm. It is found that all of the phenomena encountered are best described in terms of fan aspect ratio. Overall, the results show that the conventional scaling laws cannot be accurately applied when the blade profile alone is being scaled. Indeed the only parameter that was observed to be accurately predicted by the scaling laws was the pressure rise attainable but was only accurate for fan aspect ratios greater than 0.17. Below this, the measured pressure rise characteristics fell logarithmically toward zero. The results also showed that there is no advantage to using fans with aspect ratio greater than 0.3. This was because the maximum flow rate was achieved at this aspect ratio and decreased slightly as it was further increased. Overall, the scaling phenomena described throughout this paper are invaluable to designer of efficient low profile cooling solutions that are to incorporate such fans.


2021 ◽  
Vol 2 (3) ◽  
pp. 501-515
Author(s):  
Rajib Kumar Biswas ◽  
Farabi Bin Ahmed ◽  
Md. Ehsanul Haque ◽  
Afra Anam Provasha ◽  
Zahid Hasan ◽  
...  

Steel fibers and their aspect ratios are important parameters that have significant influence on the mechanical properties of ultrahigh-performance fiber-reinforced concrete (UHPFRC). Steel fiber dosage also significantly contributes to the initial manufacturing cost of UHPFRC. This study presents a comprehensive literature review of the effects of steel fiber percentages and aspect ratios on the setting time, workability, and mechanical properties of UHPFRC. It was evident that (1) an increase in steel fiber dosage and aspect ratio negatively impacted workability, owing to the interlocking between fibers; (2) compressive strength was positively influenced by the steel fiber dosage and aspect ratio; and (3) a faster loading rate significantly improved the mechanical properties. There were also some shortcomings in the measurement method for setting time. Lastly, this research highlights current issues for future research. The findings of the study are useful for practicing engineers to understand the distinctive characteristics of UHPFRC.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 380
Author(s):  
Jun-Hyun Kim ◽  
Sanghyun You ◽  
Chang-Koo Kim

Si surfaces were texturized with periodically arrayed oblique nanopillars using slanted plasma etching, and their optical reflectance was measured. The weighted mean reflectance (Rw) of the nanopillar-arrayed Si substrate decreased monotonically with increasing angles of the nanopillars. This may have resulted from the increase in the aspect ratio of the trenches between the nanopillars at oblique angles due to the shadowing effect. When the aspect ratios of the trenches between the nanopillars at 0° (vertical) and 40° (oblique) were equal, the Rw of the Si substrates arrayed with nanopillars at 40° was lower than that at 0°. This study suggests that surface texturing of Si with oblique nanopillars reduces light reflection compared to using a conventional array of vertical nanopillars.


Aerospace ◽  
2021 ◽  
Vol 8 (3) ◽  
pp. 80
Author(s):  
Dmitry V. Vedernikov ◽  
Alexander N. Shanygin ◽  
Yury S. Mirgorodsky ◽  
Mikhail D. Levchenkov

This publication presents the results of complex parametrical strength investigations of typical wings for regional aircrafts obtained by means of the new version of the four-level algorithm (FLA) with the modified module responsible for the analysis of aerodynamic loading. This version of FLA, as well as a base one, is focused on significant decreasing time and labor input of a complex strength analysis of airframes by using simultaneously different principles of decomposition. The base version includes four-level decomposition of airframe and decomposition of strength tasks. The new one realizes additional decomposition of alternative variants of load cases during the process of determination of critical load cases. Such an algorithm is very suitable for strength analysis and designing airframes of regional aircrafts having a wide range of aerodynamic concepts. Results of validation of the new version of FLA for a high-aspect-ratio wing obtained in this work confirmed high performance of the algorithm in decreasing time and labor input of strength analysis of airframes at the preliminary stages of designing. During parametrical design investigation, some interesting results for strut-braced wings having high aspect ratios were obtained.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Prasanta Kumar Mohanta ◽  
B. T. N. Sridhar ◽  
R. K. Mishra

Abstract Experiments and simulations were carried on C-D nozzles with four different exit geometry aspect ratios to investigate the impact of supersonic decay characteristics. Rectangular and elliptical exit geometries were considered for the study with various aspect ratios. Numerical simulations and Schlieren image study were studied and found the agreeable logical physics of decay and spread characteristics. The supersonic core decay was found to be of different length for different exit geometry aspect ratio, though the throat to exit area ratio was kept constant to maintain the same exit Mach number. The impact of nozzle exit aspect ratio geometry was responsible to enhance the mixing of primary flow with ambient air, without requiring a secondary method to increase the mixing characteristics. The higher aspect ratio resulted in better mixing when compared to lower aspect ratio exit geometry, which led to reduction in supersonic core length. The behavior of core length reduction gives the identical signature for both under-expanded and over-expanded cases. The results revealed that higher aspect ratio of the exit geometry produced smaller supersonic core length. The aspect ratio of cross section in divergent section of the nozzle was maintained constant from throat to exit to reduce flow losses.


Aerospace ◽  
2021 ◽  
Vol 8 (3) ◽  
pp. 78
Author(s):  
Kalyani Bhide ◽  
Kiran Siddappaji ◽  
Shaaban Abdallah

This work attempts to connect internal flow to the exit flow and supersonic jet mixing in rectangular nozzles with low to high aspect ratios (AR). A series of low and high aspect ratio rectangular nozzles (design Mach number = 1.5) with sharp throats are numerically investigated using steady state Reynolds-averaged Navier−Stokes (RANS) computational fluid dynamics (CFD) with k-omega shear stress transport (SST) turbulence model. The numerical shadowgraph reveals stronger shocks at low ARs which become weaker with increasing AR due to less flow turning at the throat. Stronger shocks cause more aggressive gradients in the boundary layer resulting in higher wall shear stresses at the throat for low ARs. The boundary layer becomes thick at low ARs creating more aerodynamic blockage. The boundary layer exiting the nozzle transforms into a shear layer and grows thicker in the high AR nozzle with a smaller potential core length. The variation in the boundary layer growth on the minor and major axis is explained and its growth downstream the throat has a significant role in nozzle exit flow characteristics. The loss mechanism throughout the flow is shown as the entropy generated due to viscous dissipation and accounts for supersonic jet mixing. Axis switching phenomenon is also addressed by analyzing the streamwise vorticity fields at various locations downstream from the nozzle exit.


2017 ◽  
Vol 34 (12) ◽  
pp. 2569-2587 ◽  
Author(s):  
Sergey Y. Matrosov ◽  
Carl G. Schmitt ◽  
Maximilian Maahn ◽  
Gijs de Boer

AbstractA remote sensing approach to retrieve the degree of nonsphericity of ice hydrometeors using scanning polarimetric Ka-band radar measurements from a U.S. Department of Energy Atmospheric Radiation Measurement (ARM) Program cloud radar operated in an alternate transmission–simultaneous reception mode is introduced. Nonsphericity is characterized by aspect ratios representing the ratios of particle minor-to-major dimensions. The approach is based on the use of a circular depolarization ratio (CDR) proxy reconstructed from differential reflectivity ZDR and copolar correlation coefficient ρhυ linear polarization measurements. Essentially combining information contained in ZDR and ρhυ, CDR-based retrievals of aspect ratios are fairly insensitive to hydrometeor orientation if measurements are performed at elevation angles of around 40°–50°. The suggested approach is applied to data collected using the third ARM Mobile Facility (AMF3), deployed to Oliktok Point, Alaska. Aspect ratio retrievals were also performed using ZDR measurements that are more strongly (compared to CDR) influenced by hydrometeor orientation. The results of radar-based retrievals are compared with in situ measurements from the tethered balloon system (TBS)-based video ice particle sampler and the ground-based multiangle snowflake camera. The observed ice hydrometeors were predominantly irregular-shaped ice crystals and aggregates, with aspect ratios varying between approximately 0.3 and 0.8. The retrievals assume that particle bulk density influencing (besides the particle shape) observed polarimetric variables can be deduced from the estimates of particle characteristic size. Uncertainties of CDR-based aspect ratio retrievals are estimated at about 0.1–0.15. Given these uncertainties, radar-based retrievals generally agreed with in situ measurements. The advantages of using the CDR proxy compared to the linear depolarization ratio are discussed.


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