scholarly journals Effect of the Lubrication Parameters on the Ceramic Ball Bearing Vibration in Starved Conditions

2020 ◽  
Vol 10 (4) ◽  
pp. 1237
Author(s):  
Ke Zhang ◽  
Xianchao Wu ◽  
Xiaotian Bai ◽  
Zinan Wang ◽  
Defang Zou ◽  
...  

The thickness of the oil film in ceramic ball bearings varies greatly at starved lubrication conditions, thus leading to non-uniform contact between the balls and raceways in the circumference. The lubrication parameters have a direct impact on the thickness of the oil film and then affect the dynamic characteristics of the ceramic ball bearings. A nonlinear dynamic model of ceramic ball bearing with limited lubrication is presented in this paper, and parametric studies on the effect of lubrication parameters are conducted. In starved conditions, the uneven contact between the ball and ring leads to changes in vibration, and the inner ring vibration is applied to evaluate the degree of starved lubrication. The results show that as the oil quantity increases, the bearing stiffness increases and results in increased peak frequency. As the oil quantity decreases, the thickness of the oil film reduces, resulting in the bearing vibration increase. The research findings provide a theoretical reference for ceramic ball bearing design and have guided significance for improving the service performance of ceramic ball bearings.

2002 ◽  
Vol 124 (3) ◽  
pp. 448-460 ◽  
Author(s):  
Hiroyuki Ohta ◽  
Shinya Satake

All-ceramic ball bearings with silicone nitride balls and silicone nitride rings were tested and the vibration characteristics were compared with those of hybrid ceramic ball bearings and conventional steel ball bearings. The vibration measurement results showed that the overall vibratory velocity levels of the all-ceramic ball bearings are influenced by rotational velocities, and do not change with axial loads. Under a given axial load and rotational velocity, the overall vibratory velocity level of the all-ceramic ball bearing is the lowest, and the hybrid ball bearing the highest. The frequencies of main peaks in the measured vibration spectra of the all-ceramic ball bearing are higher than the frequencies of the corresponding main peaks for the hybrid ceramic ball bearing and the steel ball bearing. To explain the main peaks, modal analysis was done and the relationship between peak and natural vibration was analyzed. The results of the analyses showed that the main peaks are caused by: (1) the mass-type natural vibration of the outer ring in the vertical direction, (2) the bending natural vibration of the outer ring in the radial direction, (3) the moment of inertia-type natural vibration of the outer ring in the angular direction, (4) the mass-type natural vibration of the outer ring in the axial direction, and (5) the bending natural vibration of the outer ring in the axial direction. We also discuss the generating mechanism of the vibration and present the calculation method of the vibration spectra. As a result, it is clear that the vibration spectra of the all-ceramic ball bearing are determined by the amplitude of the waviness of the raceways and ball surface, the mobility, and the non-linear spring constant associated with the contact between the raceways and balls.


2019 ◽  
Vol 9 (19) ◽  
pp. 4142 ◽  
Author(s):  
Huaitao Shi ◽  
Zimeng Liu ◽  
Xiaotian Bai ◽  
Yupeng Li ◽  
Yuhou Wu

For full ceramic ball bearings, cracks occur frequently in the spalling on the rings, which leads to impacts on the bearing dynamic characteristics. In this paper, the spalling is set on the outer ring, and the dynamic model considering the effect of crack is proposed. The crack is considered to be related to the strain energy, and the effect on the stiffness of the outer ring is also analyzed. Results show that the appearance of cracks leads to the reduction of the full ceramic bearing stiffness, and the vibration amplitude of bearing increases. The effect of a crack depends on its size, and the vibration of the bearing with cracks of different widths and depths vary greatly. This study provides theoretical basis for the calculation of full ceramic bearing and is of great significance for the state monitoring and fault diagnosis.


Author(s):  
M. F. Butner ◽  
B. T. Murphy ◽  
R. A. Akian

Abstract Ball bearing stiffness is significantly affected by internal clearance as well as the nature of applied loads and bearing ring mounting compliance. Since their stiffnesses are key to rotor critical speeds, it is important to obtain the most accurate possible radial stiffness prediction for shaft bearings during the machine design analysis process. Quasi-static analysis of spring-preloaded ball bearings predicted reduced radial stiffness when the outer ring is permitted to tilt rather than being assumed restrained from angular deflection. This effect was confirmed experimentally by observing resonant frequencies of a rotor supported on ball bearings of varied internal clearance, mounted with and without spring preloading. Analytic predictions of bearing stiffness are given, and test results presented for comparison.


Author(s):  
F. Itoigawa ◽  
T. Nakamura ◽  
K. Funabashi

Abstract The relationship between the bearing vibration and the sphericity of the steel balls used for ball bearings is experimentally investigated in consideration of the oil film in between the steel balls and raceways. The experiments are carried out on angular contact ball bearings (7208C and 7010C) under only thrust load. First, it is confirmed that the oil film thickness, which is measured on this bearing, virtually agrees with the value calculated by EHL theory. And even if there exists a considerably large error in the ball shape, it does not always necessarily rupture the oil film if it is sufficiently thick. Second, in a simple two-bearing-shaft system, the even-order undulation of form error of ball, especially, second-order undulation, can cause bearing vibration. Furthermore, when the ball has a three-dimensional shape like a rugby ball, with elliptical cross-sections, the ball determines its own rotational axis.


2011 ◽  
Vol 480-481 ◽  
pp. 599-604
Author(s):  
Zhi Feng Liu ◽  
Hao Zhou ◽  
Yong Sheng Zhao

The bearing stiffness model is established based on the Hertz contact theory and the hydrodynamic lubrication theory of rolling bearing in this paper, the dynamic characteristics of the angular contact ball bearing and the relationship between the bearing preload, the speed and the stiffness of the angular contact ball bearing is analyzed, as well as the influence of the oil film stiffness on the bearing total stiffness. The results from taking 71924ACD/P4A bearing as an example shows that the preload and the speed have important effect on the stiffness of bearing. By the contrast of two kinds of situations, a conclusion can be drawn that when considering the oil film stiffness,the total stiffness reduces 0-40% than not considering the oil film stiffness.


Author(s):  
Jian Sun ◽  
Jiaxing Yang ◽  
Jinmei Yao ◽  
Junxing Tian ◽  
Zhongxian Xia ◽  
...  

Abstract As a new high-end bearing product, full ceramic ball bearings are favoured in a variety. However, there have been few studies on the lubrication of full ceramic ball bearings. The purpose of this study is to reveal the relationship between the vibration and temperature rise of full ceramic angular contact ball bearings and the lubricant viscosity, and to improve the service life of the bearings. In this study, the effects of lubricant viscosity on the vibration and temperature rise of silicon nitride full ceramic angular contact ball bearings under different axial loads and rotation speeds were tested. Herein, a mathematical model of oil lubrication suitable for full ceramic ball bearings is established and the relationship between the lubricant viscosity, lubricant film thickness, outer ring vibration and temperature rise of the bearing is analyzed. It was found that the vibration and temperature rise first decrease and then increase with the increase of lubricant viscosity. In this range, there is an optimal viscosity value to minimize the vibration and temperature rise of the full ceramic angular contact ball bearing. The contact surface wear of the full ceramic angular contact ball bearing varies greatly under different lubricant viscosities. There is no obvious wear on the contact surface under optimal viscosity, and the service life of the bearing is greatly improved. These results can play an important role in revealing the lubricant mechanism of full ceramic ball bearings and improving their service life under optimal lubrication.


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