scholarly journals Laser Metal Deposition of Ti6Al4V—A Brief Review

2020 ◽  
Vol 10 (3) ◽  
pp. 764 ◽  
Author(s):  
Chongliang Zhong ◽  
Jianing Liu ◽  
Tong Zhao ◽  
Thomas Schopphoven ◽  
Jinbao Fu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
State Of The Art ◽  
Metal Deposition ◽  
Laser Metal Deposition ◽  
Functional Coatings ◽  
Laser Additive Manufacturing ◽  
Research Directions ◽  
Current State ◽  
Main Emphasis

Laser metal deposition (LMD) is one of the most important laser additive manufacturing processes. It can be used to produce functional coatings, to repair damaged parts and to manufacture metal components. Ti6Al4V is one of the most commonly used titanium alloys, since it features a good balance of the mechanical properties of strength and ductility. The LMD of Ti6Al4V is attracting more and more attention from both science and engineering. The interest in processing Ti6Al4V with LMD in industry, especially in aerospace and medical branches, has been increasing in the last few years. In this paper, the state of the art for LMD of Ti6Al4V is reviewed. In the first part, the basics for Ti6Al4V, including, for example, the development history, the material properties, the applications, the crystal structure, the heat treatment and the mechanical properties, are introduced. In the second part, the main emphasis is on state of the art for LMD of Ti6Al4V. Initially, the process parameters of the current state of the art in the last years and their effects are summarized. After that, the typical microstructure after LMD is discussed. Then, the conducted heat treatment methods and the achievable mechanical properties are presented. In the end, some of the existing, current challenges are mentioned, and the possible research directions for the future are proposed.

Preliminary Experimental Study of Warm Ultrasonic Impact-assisted Laser Metal Deposition

2021 ◽  
pp. 1-15
Author(s):  
Hanyu Song ◽  
Minglang Li ◽  
Muxuan Wang ◽  
Benxin Wu ◽  
Ze Liu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Experimental Study ◽  
Solid Material ◽  
Metal Deposition ◽  
Laser Metal Deposition ◽  
Ultrasonic Impact Treatment ◽  
Post Process ◽  
Underlying Mechanisms ◽  
Manufacturing Time

Abstract A preliminary experimental study on “warm ultrasonic impact-assisted laser metal deposition” (WUI-LMD) is reported, and such a study is rare in literatures to the authors' knowledge. In WUI-LMD, an ultrasonic impact treatment (UIT) tip is placed near laser spot for in-situ treatment of laser-deposited warm solid material, and the UIT and LMD processes proceed simultaneously. Under the conditions investigated, it is found that in-situ UIT during WUI-LMD can be much more effective in reducing porosity than a post-process UIT. Possible underlying mechanisms are analyzed. WUI-LMD has a great potential to reduce defects and improve mechanical properties without increasing manufacturing time.

Development of Adapted Heat Treatments for Steels out of the Semi-Solid State after Thixoforming

2008 ◽  
Vol 141-143 ◽  
pp. 695-700 ◽  
Author(s):  
Sebastian Dziallach ◽  
Wolfgang Püttgen ◽  
Wolfgang Bleck
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solid State ◽  
Treatment Strategies ◽  
Solid Particles ◽  
High Wear Resistance ◽  
Hard Material ◽  
Current State ◽  
Suitable Heat Treatment ◽  
Semi Solid

The process of thixoforming incorporates a series of forming processes in the semi-solid state, which can be categorized between the conventional processes of forging and casting and combines the advantages of these processes. Thixoforming of steels in the semi-solid state, requires round, solid particles (globulites) in a liquid matrix which is deformed with low forming forces. In order to achieve laminar material flow and to produce segregation-free components, the material must fulfil diverse criteria. First, the melting interval should be as large as possible for an easy temperature regulation. Next, low solidus and liquidus temperatures are advantageous regarding tool loading. Additionally, thixoformable steels should show a melting behaviour that is finegrained and globular. Furthermore, these steels should possess low contents of intraglobular liquid phase fractions. This paper gives a survey of the current state of steel Thixoforming and deals with the development of adaptive heat treatment strategies. Regarding the structure formation and the development of suitable heat treatment strategies, the once semi-solid state yields new structures that can be applied in ways not previously possible with conventional hardening processes. New microstructures and up to date unknown better mechanical properties can be adjusted with an optimised heat treatment strategy. By this, new fields of application for thixo-materials can be entered and also advanced procedures for special applications can be established. For example the steel X210CrW12 leads to a very hard material with high wear-resistance, which can be used at higher temperatures than the conventional hardened material. In general, new generic microstructures after thixoforming results in unexpected favourable mechanical properties. Problems arise with respect to segregation and pores which resulting in inhomogeneous property distributions.

scholarly journals A state of the art review of hydroforming technology

2019 ◽  
Vol 13 (5) ◽  
pp. 789-828 ◽  
Author(s):  
Colin Bell ◽  
Jonathan Corney ◽  
Nicola Zuelli ◽  
David Savings
Keyword(s):  
Metal Forming ◽  
State Of The Art ◽  
Technology Readiness ◽  
Forming Process ◽  
Research Directions ◽  
Cold Forming ◽  
Technology Readiness Level ◽  
Current State ◽  
Readiness Level ◽  
Metal Forming Process

AbstractHydroforming is a relatively new metal forming process with many advantages over traditional cold forming processes including the ability to create more complicated components with fewer operations. For certain geometries, hydroforming technology permits the creation of parts that are lighter weight, have stiffer properties, are cheaper to produce and can be manufactured from fewer blanks which produces less material waste. This paper provides a detailed survey of the hydroforming literature of both established and emerging processes in a single taxonomy. Recently reported innovations in hydroforming processes (which are incorporated in the taxonomy) are also detailed and classified in terms of “technology readiness level”. The paper concludes with a discussion on the future of hydroforming including the current state of the art techniques, the research directions, and the process advantages to make predictions about emerging hydroforming technologies.

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