scholarly journals A Numerical and Experimental Investigation of the Convective Heat Transfer on a Small Helicopter Rotor Test Setup

Aerospace ◽  
2021 ◽  
Vol 8 (2) ◽  
pp. 53
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
François Morency ◽  
Christophe Volat

In-flight icing affects helicopter performance, limits its operations, and reduces safety. The convective heat transfer is an important parameter in numerical icing simulations and state-of-the-art icing/de-icing codes utilize important computing resources when calculating it. The BEMT–RHT and UVLM–RHT offer low- and medium-fidelity approaches to estimate the rotor heat transfer (RHT). They are based on a coupling between Blade element momentum theory (BEMT) or unsteady vortex lattice method (UVLM), and a CFD-determined heat transfer correlation. The latter relates the Frossling number (Fr) to the Reynolds number (Re) and effective angle of attack (αEff). In a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper serves as a proof of concept of the proposed correlations. The objective is to propose correlations for the experimentally measured rotor heat transfer data. Specifically, the Frx is correlated with the Re and αEff in a similar form as the proposed CFD-based correlations. A fixed-wing setup is first used as a preliminary step to verify the heat transfer measurements of the icing wind tunnel (IWT). Tests are conducted at α = 0°, for a range of 4.76 × 105 ≤ Re ≤ 1.36 × 106 and at 10 non-dimensional surface wrap locations − 0.62 ≤ (S/c) ≤ + 0.87. Later, a rotor setup is used to build the novel heat transfer correlation, tests are conducted at two pitch angles ((θ) = 0° and 6°) for a range of rotor speeds (500 RPM ≤ (Ω) ≤ 1500 RPM), three different radial positions ((r/R) = 0.6, 0.75 and 0.95), and 0 ≤ S/c ≤ + 0.58. Results indicate that the fixed-wing Frx at the stagnation point was in the range of literature experimental data, and within 8% of fully turbulent CFD simulations. The FrAvg also agrees with CFD predictions, with an average discrepancy of 1.4%. For the rotor, the Ω caused a similar increase of Frx for the tests at θ = 0° and those at θ = 6°. Moreover, the Frx behavior changed significantly with r/R, suggesting the αEff had a significant effect on the Frx. Finally, the rotor data are first correlated with Rem (at each S/c) for θ = 0° to establish the correlation parameters, and a term for the αEff is then added to also account for the tests at θ = 6°. The correlations fit the data with an error between 2.1% and 14%, thus justifying the use of a coupled approach for the BEMT–RHT and UVLM–RHT.

Aerospace ◽  
2020 ◽  
Vol 7 (7) ◽  
pp. 90
Author(s):  
Abdallah Samad ◽  
Gitsuzo B. S. Tagawa ◽  
François Morency ◽  
Christophe Volat

Calculating the unsteady convective heat transfer on helicopter blades is the first step in the prediction of ice accretion and the design of ice-protection systems. Simulations using Computational Fluid Dynamics (CFD) successfully model the complex aerodynamics of rotors as well as the heat transfer on blade surfaces, but for a conceptual design, faster calculation methods may be favorable. In the recent literature, classical methods such as the blade element momentum theory (BEMT) and the unsteady vortex lattice method (UVLM) were used to produce higher fidelity aerodynamic results by coupling them to viscous CFD databases. The novelty of this research originates from the introduction of an added layer of the coupling technique to predict rotor blade heat transfer using the BEMT and UVLM. The new approach implements the viscous coupling of the two methods from one hand and introduces a link to a new airfoil CFD-determined heat transfer correlation. This way, the convective heat transfer on ice-clean rotor blades is estimated while benefiting from the viscous extension of the BEMT and UVLM. The CFD heat transfer prediction is verified using existing correlations for a flat plate test case. Thrust predictions by the implemented UVLM and BEMT agree within 2% and 80% compared to experimental data. Tip vortex locations by the UVLM are predicted within 90% but fail in extreme ground effect. The end results present as an estimate of the heat transfer for a typical lightweight helicopter tail rotor for four test cases in hover, ground effect, axial, and forward flight.


Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 96
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
Caroline Blackburn ◽  
François Morency ◽  
Christophe Volat

Successful icing/de-icing simulations for rotorcraft require a good prediction of the convective heat transfer on the blade’s surface. Rotorcraft icing is an unwanted phenomenon that is known to cause flight cancelations, loss of rotor performance and severe vibrations that may have disastrous and deadly consequences. Following a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper provides heat transfer measurements on heated rotor blades, under both the anti-icing and de-icing modes in terms of the Nusselt Number (Nu). The objective is to develop correlations for the Nu in the presence of (1) an ice layer on the blades (NuIce) and (2) liquid water content (LWC) in the freestream with no ice (NuWet). For the sake of comparison, the NuWet and the NuIce are compared to heat transfer values in dry runs (NuDry). Measurements are reported on the nose of the blade-leading edge, for three rotor speeds (Ω) = 500, 900 and 1000 RPM; a pitch angle (θ) = 6°; and three different radial positions (r/R), r/R = 0.6, 0.75 and 0.95. The de-icing tests are performed twice, once for a glaze ice accretion and another time for rime ice. Results indicate that the NuDry and the NuWet directly increased with V∝, r/R or Ω, mainly due to an increase in the Reynolds number (Re). Measurements indicate that the NuWet to NuDry ratio was always larger than 1 as a direct result of the water spray addition. NuIce behavior was different and was largely affected by the ice thickness (tice) on the blade. However, the ice acted as insulation on the blade surface and the NuIce to NuDry ratio was always less than 1, thus minimizing the effect of convection. Four correlations are then proposed for the NuDry, the NuWet and the NuIce, with an average error between 3.61% and 12.41%. The NuDry correlation satisfies what is expected from heat transfer near the leading edge of an airfoil, where the NuDry correlates well with Re0.52.


1974 ◽  
Vol 96 (3) ◽  
pp. 377-384 ◽  
Author(s):  
F. M. Chiesa ◽  
R. I. L. Guthrie

Analysis of experiments involving a cylindrical column of lead in the process of freezing downward or alternatively, of melting upward from the base of the container, showed that heat transfer rates associated with Be´nard convection are less under transient conditions than at steady-state. Analysis of experiments involving the freezing of lead-tin alloys (0.2 – 1.6 wt. percent Sn) showed that the same heat transfer correlation for Be´nard convection could be applied, provided the upper bounding “interface” was located on the solidus isotherm for planar and cellular alloy growth, and on the liquidus, for cellular-dendritic alloy growth.


Author(s):  
Sarah Mokry ◽  
Yevgeniy Gospodinov ◽  
Igor Pioro ◽  
Pavel Kirillov

This paper presents an analysis of heat transfer to supercritical water in bare vertical tubes. A large set of experimental data, obtained in Russia, was analyzed and an updated heat-transfer correlation for supercritical water was developed. This experimental dataset was obtained within conditions similar to those for proposed SuperCritical Water-cooled nuclear Reactor (SCWR) concepts. Thus, the new correlation presented in this paper can be used for preliminary heat-transfer calculations in SCWR fuel channels. The experimental dataset was obtained for supercritical water flowing upward in a 4-m-long vertical bare tube. The data was collected at pressures of about 24 MPa for several combinations of wall and bulk-fluid temperatures that were below, at, or above the pseudocritical temperature. The values for mass flux ranged from 200–1500 kg/m2s, for heat flux up to 1250 kW/m2 and inlet temperatures from 320 to 350°C. Previous study (Pioro et al., 2008) confirmed that there are three heat-transfer regimes for forced convective heat transfer to water flowing inside tubes at supercritical pressures: (1) Normal heat-transfer regime; (2) Deteriorated heat-transfer regime, characterized by lower than expected heat transfer coefficients (HTCs) (i.e., higher than expected wall temperatures) than in the normal heat-transfer regime; and (3) Improved heat-transfer regime with higher-than-expected HTC values, and thus lower values of wall temperature within some part of a test section compared to those of the normal heat-transfer regime. The HTC data were compared to those values calculated with the Dittus-Boelter and Bishop et al. correlations. The comparison showed that the Bishop et al. correlation represents more closely HTC profiles along the heated length of the tube than the Dittus-Boelter correlation. The latter correlation deviates significantly from experimental data within the pseudocritical range. However, outside the pseudocritical region, the Dittus-Boelter correlation can predict closely experimental HTCs. It should be noted that neither of these correlations can be used for prediction of HTCs within the deteriorated heat-transfer regime. An updated heat-transfer correlation is presented in this paper for forced convective heat transfer in the normal heat-transfer regime to supercritical water in a bare vertical tube. It has demonstrated a good fit (±25%) for the analyzed dataset. This correlation can be used for future comparisons with other independent datasets, with bundled data, for the verification of computer codes for SCWR core thermalhydraulics and for the verification of scaling parameters between water and modeling fluids.


2002 ◽  
Vol 124 (6) ◽  
pp. 1200-1203 ◽  
Author(s):  
Jaco Dirker ◽  
Josua P. Meyer

The geometric shape of a passage’s cross-section has an effect on its convective heat transfer capabilities. For concentric annuli, the diameter ratio of the annular space plays an important role. The purpose of this investigation was to find a correlation that will accurately predict heat transfer coefficients at the inner wall of smooth concentric annuli for turbulent flow of water. Experiments were conducted with a wide range of annular diameter ratios and the Wilson plot method was used to develop a convective heat transfer correlation. The deduced correlation predicted Nusselt numbers accurately within 3 percent of measured values for annular diameter ratios between 1.7 and 3.2 and a Reynolds number range, based on the hydraulic diameter, of 4 000 to 30,000.


Author(s):  
Sarah Mokry ◽  
Amjad Farah ◽  
Krysten King ◽  
Sahil Gupta ◽  
Igor Pioro ◽  
...  

This paper presents an analysis of heat-transfer to SuperCritical Water (SCW) in bare vertical tubes. A large set of experimental data, obtained in Russia, was analyzed and a new heat-transfer correlation for SCW was developed. This experimental dataset was obtained within conditions similar to those for proposed SuperCritical Water-cooled nuclear Reactor (SCWR) concepts. Thus, the new correlation presented in this paper can be used for preliminary heat-transfer calculations in SCWR fuel channels. The experimental dataset was obtained for SCW flowing upward in a 4-m-long vertical bare tube. The data was collected at pressures of about 24 MPa for several combinations of wall and bulk-fluid temperatures that were below, at, or above the pseudocritical temperature. The values ranged for mass flux from 200–1500 kg/m2s, for heat flux up to 1250 kW/m2 and for inlet temperatures from 320 to 350°C. Previous studies have confirmed that there are three heat-transfer regimes for forced convective heat transfer to water flowing inside tubes at supercritical pressures: (1) Normal Heat-Transfer (NHT) regime; (2) Deteriorated Heat-Transfer (DHT) regime, characterized by lower than expected Heat Transfer Coefficients (HTCs) (i.e., higher than expected wall temperatures) than in the NHT regime; and (3) Improved Heat-Transfer (IHT) regime with higher-than-expected HTC values, and thus lower values of wall temperature within some part of a test section compared to those of the NHT regime. Also, previous studies have shown that the HTC values calculated with the Dittus-Boelter and Bishop et al. correlations deviate quite substantially from those obtained experimentally. In particular, the Dittus-Boelter correlation significantly over predicts the experimental data within the pseudocritical range. A new heat-transfer correlation for forced convective heat-transfer in the NHT regime to SCW in a bare vertical tube is presented in this paper. It has demonstrated a relatively good fit for HTC values (±25%) and for wall temperature calculations (±15%) for the analyzed dataset. This correlation can be used for supercritical water heat exchangers linked to indirect-cycle concepts and the co-generation of hydrogen, for future comparisons with other independent datasets, with bundle data, as the reference case, for the verification of computer codes for SCWR core thermalhydraulics and for the verification of scaling parameters between water and modeling fluids.


Sign in / Sign up

Export Citation Format

Share Document