scholarly journals A Concentric Design of a Bypass Magnetorheological Fluid Damper with a Serpentine Flux Valve

Actuators ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 16 ◽  
Author(s):  
Muhammad Hafiz Idris ◽  
Fitrian Imaduddin ◽  
Ubaidillah ◽  
Saiful Amri Mazlan ◽  
Seung-Bok Choi
Keyword(s):  
Dynamic Range ◽  
Fluid Pressure ◽  
Dynamic Test ◽  
Mr Damper ◽  
Test Machine ◽  
Damping Force ◽  
Piston Velocity ◽  
Design Structure ◽  
Damper Design ◽  
Piston Valve

This work presents a new concentric design structure of a bypass magnetorheological (MR) damper with a serpentine flux valve type. In this design, the serpentine valve is installed not in the middle of the piston but on the bypass channel of the damper. However, to make it less bulky, the location of the valve installation is chosen to be in line with the cylinder axis, which is different from the common configuration of the bypass damper. With the proposed design concept, the performance flexibility of the bypass configuration and the compactness of the piston valve configuration can be accomplished. In this study, these benefits were demonstrated by firstly deriving an analytical model of the proposed MR damper focusing on the bypass concentric valve structure, which is vital in determining the damping force characteristics. The prototype of MR damper was also fabricated and characterized using the dynamic test machine. The simulation results show that the damping force could be adjusted from 20 N in the off-state to around 600 N in the on-state with 0.3 A of excitation current. In the experiments, during low piston velocity measurement, the on-state results from the simulation were generally in good agreement with the experimental results. However, with the increase in piston velocity, the deviation between the simulation and the experiment gets higher. The deviations are most probably due to seal frictions that were not accounted for in the model. The seal friction is probably dominant as the seals in the prototype need to be prepared for handling higher fluid pressure. As a result, the frictions are quite prevalent and significantly affect the measured off-state damping forces as well, where it was recorded ten times higher than the predicted values from the model. Nevertheless, although there were deviations, the dynamic range of the concentric bypass structure is still 1.5 times higher than the conventional structure and the new structure can be potentially explored more to achieve an improved MR damper design.

Damping characteristics of a magneto-rheological damper with dual independent controllable ducts

2021 ◽  
pp. 1045389X2110188
Author(s):  
Jianqiang Yu ◽  
Xiaomin Dong ◽  
Tao Wang ◽  
Zhengmu Zhou ◽  
Yaqin Zhou
Keyword(s):  
Dynamic Range ◽  
Fluid Flows ◽  
Mr Damper ◽  
Viscous Damping ◽  
The Novel ◽  
The Finite Element Method ◽  
Damping Force ◽  
Damping Characteristics ◽  
Magneto Rheological ◽  
The Mathematical Model

This paper presents the damping characteristics of a linear magneto-rheological (MR) damper with dual controllable ducts based on numerical and experimental analysis. The novel MR damper consisting of a dual-rod cylinder system and a MR valve is used to reduce the influences of viscous damping force and improve dynamic range. Driven by the dual-rod cylinder system, MR fluid flows in the MR valve. The pressure drop of the MR valve with dual independent controllable ducts can be controlled by tuning the current of two independent coils. Based on the mathematical model and the finite element method, the damping characteristics of the MR damper is simulated. A prototype is designed and tested on MTS machine to evaluate its damping characteristics. The results show that the working states and damping force of the MR damper can be controlled by the two independent coils.

scholarly journals Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap

2016 ◽  
Vol 231 (17) ◽  
pp. 3152-3168 ◽  
Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang
Keyword(s):  
Optimization Problem ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Voltage Source ◽  
Damping Force ◽  
Variable Resistance ◽  
Design Variables ◽  
Electromagnetic Coils ◽  
Vibration Performance

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.

scholarly journals Design of a Novel Magnetorheological Damper Adaptable to Low and High Stroke Velocity of Vehicle Suspension System

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  
Keyword(s):  
Shape Function ◽  
Mr Damper ◽  
Effective Area ◽  
Magnetorheological Damper ◽  
Damping Coefficient ◽  
Vehicle Suspension ◽  
Damping Force ◽  
Piston Velocity ◽  
Suspension Systems ◽  
Vehicle Suspension System

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.

scholarly journals Design and Multiobjective Optimization of Magnetorheological Damper considering the Consistency of Magnetic Flux Density

2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang
Keyword(s):  
Magnetic Flux ◽  
Multiobjective Optimization ◽  
Flux Density ◽  
Optimization Design ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Magnetic Flux Density ◽  
Damping Force ◽  
Mr Dampers

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.

Magneto-Rheological (MR) Damper Design for High-Flowrate Suspensions

2013 ◽  
Author(s):  
Riaan F. Meeser ◽  
P. Schalk Els ◽  
Sudhir Kaul
Keyword(s):  
Mr Damper ◽  
Damping Force ◽  
Mr Fluid ◽  
Bingham Plastic ◽  
Damping Characteristics ◽  
Final Design ◽  
Variable Damping ◽  
Input Variables ◽  
Damper Design ◽  
Magneto Rheological

This paper presents the design of a magneto-rheological (MR) damper for an off-road vehicle where large suspension travel and high flow rates, as compared to typical passenger car suspensions, are required. The MR damper is expected to enhance the capability of the suspension system by allowing variable damping due to inherent properties of the MR fluid. MR fluids exhibit a reversible behavior that can be controlled with the intensity of a magnetic field, allowing a change in the effective viscosity and thereby in the damping characteristics of the fluid. A mathematical model of the proposed damper has been developed using the Bingham plastic model so as to determine the necessary geometry for the damper designed in this study, using the fluid flow rate and current to the electromagnet as the input variables. The model is used to compute the damping force, and the analytical results show that the designed MR damper provides the required range of damping force for the specific vehicle setup that is being used for this study. A valve-mode MR fluid channel has been designed such that the required minimum damping is reached in the off-state, and the desired maximum damping is reached in the on-state. For manufacturing and size considerations, the final design incorporates a triple pass layout with the MR fluid flowing through the three passages that are arranged in an S-shape so as to minimize the cross section of the electromagnet core.

Estimation for Variation of the Damping Force Induced by the Expansive Movement of Shock Absorber

2013 ◽  
Vol 694-697 ◽  
pp. 312-315
Author(s):  
Gi Man Kim ◽  
Seong Ho Yun ◽  
Seong Dae Choi
Keyword(s):  
Empirical Data ◽  
Shock Absorber ◽  
Coil Spring ◽  
Damping Force ◽  
Piston Velocity ◽  
Physical Information ◽  
Force Variation ◽  
Piston Valve ◽  
The Relationship ◽  
Manufacturing Time

In this paper, the damping force loci of a twin tube shock absorber were estimated by using the empirical data. The variation of the damping force was investigated for movements of piston such as the expansion. The relationship between the piston velocity and the damping force were estimated by using the empirical data of four different conditions of coil spring turns. Also the relationship between the coil spring turns and the damping force were estimated by using the empirical data of four different piston velocities. Based on the experiment results, the estimated damping force variation functions provide the physical information of the components of the main piston valve system to save the manufacturing time and cost for the shock absorber

Design and Performance Verification of Variable Dampers Using MR Fluid

2003 ◽  
Author(s):  
Toshihiko Shiraishi ◽  
Tomoya Sakuma ◽  
Shin Morishita
Keyword(s):  
Dynamic Range ◽  
Mr Damper ◽  
Experimental Result ◽  
Damping Force ◽  
Mr Fluid ◽  
Mr Dampers ◽  
Piston Speed ◽  
Analytical Result ◽  
And Performance ◽  
Good Agreement

Two typical types of MR damper were proposed, where the orifice for MR fluid was designed to place between the piston and the cylinder in one type, and to place on the piston in the other type. In the former design, MR fluid was expected to be subjected to shear flow in the orifice, and subjected to Poiseuille flow in the latter design. The damping force of MR dampers was experimentally measured under various conditions of piston speed, piston amplitude and applied electric current to the magnetic coil. The experimental results showed that the maximum damping force were almost the same in both types of damper under the same conditions, except for case under very little amplitude. It was also shown that typical characteristics of MR damper depended on the clearance of orifice and air volume in MR dampers, and the optimal design for the dynamic range of damping force existed in relation to the clearance of orifice. The experimental result of the damping force of these dampers showed good agreement with the analytical result.

Optimal Design of Magneto-Rhological Damper

2012 ◽  
Vol 220-223 ◽  
pp. 1865-1870
Author(s):  
Wei Wang ◽  
Pin Qi Xia
Keyword(s):  
Optimal Design ◽  
Dynamic Range ◽  
Mr Damper ◽  
Nonlinear Property ◽  
Structure Parameter ◽  
Damping Force ◽  
Mr Fluid ◽  
Maximal Output ◽  
Three Stages ◽  
Magneto Rheological

For the complex nonlinear property and a lot of regulatory parameter, it is difficult to design a reasonable magneto-rheological (MR) damper by simply process or experience. To solve this problem a structural optimization has been presented in this article. Three stages have been discussed in the article. By calculate the flux of MR fluid based on the yield stress of MR fluid, selected common design targets such as maximal output damping force, dynamic range and consult volume of damper has been presented in formula respectively with the parameter according to damper structure. By approximate the magnetic circle, the power of excitation also has been presented as an expression of structure parameter. An optimum method named multi-goal attach has been applied to solve the optimum problem. Finally some confirmation and experiment results have been presented. The experiment results indicated that the method presented in the article was effectively.

The Changed of Behaviour of MR Fluid in MR Damper after a Long-Term Operation

2018 ◽  
Vol 775 ◽  
pp. 171-176 ◽  
Author(s):  
Dewi Utami ◽  
Saiful Amri Mazlan ◽  
Ubaidillah ◽  
Irfan Bahiuddin ◽  
Fitrian Imaduddin ◽  
...  
Keyword(s):  
Rheological Properties ◽  
Operation Mode ◽  
Dynamic Test ◽  
Morphological Characteristics ◽  
Mr Damper ◽  
Test Machine ◽  
Mr Fluid ◽  
Term Operation ◽  
Valve Operation

Magnetorheological (MR) fluid devices are now applied in various applications. Although a lot of studies have been discussed in long-term implementation of MR devices, only few studies have concerned on MR fluid application in valve operation mode, such as at MR valve. The experiments were conducted on a dynamic test machine in a custom MR damper with meandering MR valve. The experiment test was applied at continuous-load in long term-operation with parameters of 20 mm length of stroke, 0.4 Hz of frequency, 0.5 A of applied current and 175,000 cycles. The rheological properties of MR fluid were characterized using rotational and oscillatory shear rheometer. The result showed that the rheological properties of MR fluid changed after applied in long-term operation. The changed of MR fluid also investigated through morphological characteristics using SEM and EDX.

scholarly journals Design, Analysis, and Experimental Evaluation of a Double Coil Magnetorheological Fluid Damper

2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Guoliang Hu ◽  
Fengshuo Liu ◽  
Zheng Xie ◽  
Ming Xu
Keyword(s):  
Dynamic Range ◽  
Parametric Design ◽  
Mr Damper ◽  
Optimization Procedure ◽  
Experimental Tests ◽  
Element Model ◽  
Reverse Direction ◽  
Semiactive Control ◽  
Damping Force ◽  
Mr Dampers

A magnetorheological (MR) damper is one of the most advanced devices used in a semiactive control system to mitigate unwanted vibration because the damping force can be controlled by changing the viscosity of the internal magnetorheological (MR) fluids. This study proposes a typical double coil MR damper where the damping force and dynamic range were derived from a quasistatic model based on the Bingham model of MR fluid. A finite element model was built to study the performance of this double coil MR damper by investigating seven different piston configurations, including the numbers and shapes of their chamfered ends. The objective function of an optimization problem was proposed and then an optimization procedure was constructed using the ANSYS parametric design language (APDL) to obtain the optimal damping performance of a double coil MR damper. Furthermore, experimental tests were also carried out, and the effects of the same direction and reverse direction of the currents on the damping forces were also analyzed. The relevant results of this analysis can easily be extended to the design of other types of MR dampers.

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