scholarly journals Investigation of the tip injection for stall control in a transonic compressor with inlet distortion

2021 ◽  
Vol 5 ◽  
pp. 28-38
Author(s):  
Wenqiang Zhang ◽  
Mehdi Vahdati
Keyword(s):  
Experimental Studies ◽  
Flow Region ◽  
Main Flow ◽  
Test Case ◽  
Stall Margin ◽  
Transonic Compressor ◽  
Inlet Distortion ◽  
Distorted Region ◽  
Tip Injection ◽  
Stall Control

Experimental studies have shown that tip injection upstream of the rotor can extend its operational range when subjected to circumferential inlet distortion. Typically, injectors are placed uniformly around the annulus. However, such arrangement consumes a large amount of high-pressure air and decreases the overall efficiency of the compression system. The aim of this paper is to minimise the amount of the injected air by determining the most effective circumferential location for the injector. In this study, NASA stage 35 was used as the test case. The experiment was conducted with a circumferential total pressure distortion of 120 degrees. In the first part of this paper, numerical simulations were compared against the experimental data and good match was obtained. In the second part, tip injection at three different positions were tested: the clean flow region (Position 1), the distorted region (Position 2) and the border between the clean and distorted regions (Position 3). It was found that a mild injection (0.66% of the main flow) at Position 2 and Position 3 can extend the stall margin by 1.8% and 2.7%, respectively. No obvious improvement was observed for the injection at Position 1. With a larger injection of 1.5% of main flow at Position 3, the stall margin improved further with no efficiency loss.

Effects of Circumferential Inlet Distortion on the Performance of a Transonic Fan Together With the Impact of Tip Injection

2016 ◽  
Author(s):  
Hossein Khaleghi ◽  
Reza Jalaly
Keyword(s):  
Flow Field ◽  
Axial Flow ◽  
Test Case ◽  
Inlet Distortion ◽  
Distorted Region ◽  
And Performance ◽  
Tip Injection ◽  
The Stability ◽  
Transonic Fan ◽  
The Impact

Half-annulus unsteady numerical simulations have been conducted with a 60-deg total pressure circumferential distortion in a transonic axial-flow fan. The effects of inlet distortion on the performance, stability and flow field of the test case are investigated and analyzed. Results show that the incidence angles are reduced when the blades are entering into the distorted region. Conversely, distortion increases the incidence angles onto the blades when they are leaving the distorted section. Results further reveal that the time-averaged flow field at the tip of the blade is similar with and without distortion. However, the distortion applied is found to have detrimental effects on both the stability and performance. The impacts of both annular and discrete tip injection on the endwall flow field are further studied in the current work. It is shown that endwall injection reduces the incidence angles onto the blades. Consequently, the passage shock and the leakage flow are pushed rearward, which postpones stall initiation.

Comparative Study of Tip Injection in a Transonic and Subsonic Compressor

2021 ◽  
pp. 1-22
Author(s):  
Wei Wang ◽  
Liu Boxing ◽  
Lu Jinling ◽  
Jianjun Feng ◽  
Wuli Chu ◽  
...  
Keyword(s):  
Main Flow ◽  
Tip Clearance ◽  
Injection Velocity ◽  
Tip Leakage ◽  
Transonic Compressor ◽  
Injection Parameters ◽  
Stable Operating ◽  
Improved Stability ◽  
Underlying Mechanisms ◽  
Tip Injection

Abstract Discrete tip injection is an effective method to enhance stability of compressors. This study compares the effects of injection parameters on compressor performance and underlying mechanisms in two different compressors. The transonic compressor is studied using unsteady simulations and the subsonic compressor is mainly investigated with experiment. Results show that tip injection improves stable operating range by 35.6% and 77.9% for the transonic compressor and subsonic compressor, respectively, without decreasing compressor efficiency. The effects of circumferential coverage percentage and injector throat height on compressor stability are similar in the two compressors when the injection velocity is double the velocity of main flow. The optimal injector throat height which is normalized by the tip clearance size is the same for the two compressors, and the best circumferential coverage percentage for the subsonic compressor is lower than that in the transonic compressor. For the two compressors, the adaption of the main flow to the discrete tip injection is unsteady, and the hysteresis effect that the recovery of tip blockage lags behind the recovery of tip leakage vortex accounts for the improved stability using partial coverage of injection. The injection efficiency, which is defined to quantify the improved quality of the flow field in the injection domain, is proven to determine the stall limits by studying the effects of several injection parameters. The guidelines built in the subsonic compressor can be used in the transonic compressor to design tip injection, but the optimal values of some injection parameters should be reconfirmed.

scholarly journals Recess Vane Passive Stall Control

1992 ◽  
Author(s):  
M. Ziabasharhagh ◽  
A. B. McKenzie ◽  
R. L. Elder
Keyword(s):  
Experimental Investigation ◽  
Axial Flow ◽  
Operating Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Inlet Distortion ◽  
Stall Margin Improvement ◽  
Stage Characteristic ◽  
Stall Control

An experimental investigation has been carried out on the influence of a vaned recessed casing treatment on the stall margin improvement of axial flow fans with different hub to tip ratio, with and without inlet distortion. The inlet distortion tests were conducted on a 0.5 hub to tip ratio fan and significant increases in the flow range with only small drops in operating efficiency were observed. The clean flow tests were conducted on higher hub to tip ratio fans (0.7 and 0.9). In each case the stage characteristic was compared with the results obtained with a solid casing. Significant increases in the flow range, with only modest or no loss in operating efficiency, were observed for optimum configurations at both diameter ratios.

Effects of Circumferential Casing Grooves on the Performance of a Transonic Axial Compressor

2015 ◽  
Vol 32 (4) ◽  
Author(s):  
Minsuk Choi
Keyword(s):  
Axial Compressor ◽  
Leading Edge ◽  
Underlying Mechanism ◽  
Test Case ◽  
Reference Case ◽  
Stall Margin ◽  
Transonic Compressor ◽  
Stable Operating ◽  
Performance Curves ◽  
Downstream Flow

AbstractThe casing groove is a highly effective method for improving the stall margin with the least detrimental effect on the peak efficiency in an axial compressor. In this work, a single casing groove with different heights and positions was numerically tested to evaluate effects of each geometric parameter on the stall margin in a transonic compressor. Validation between the simulation and experiment was conducted with a smooth casing as a reference case, and the computed and experimental results were compared in terms of performance curves, downstream flow properties and Mach number contours. Subsequently, the performance curves for each test case with a single casing groove were obtained from the numerical results and compared with each other to determine the appropriate position and height of the groove for increasing the stall margin. A casing groove installed near the leading edge was found to be effective for expanding the stable operating range in a transonic compressor, giving about 3% point improvement in the stall margin at the cost of a small drop in efficiency at the design point. An attempt was also made to understand the underlying mechanism of the casing groove based on the analysis of the numerical flow data.

Investigation of Engine Distortion Interaction

2016 ◽  
Author(s):  
Fabian Wartzek ◽  
Heinz-Peter Schiffer ◽  
Jakob P. Haug ◽  
Reinhard Niehuis ◽  
Martin Bitter ◽  
...  
Keyword(s):  
Numerical Models ◽  
Experimental Studies ◽  
Stability Limit ◽  
Analytical Models ◽  
Test Case ◽  
Transonic Compressor ◽  
Numerical Studies ◽  
Small Distortion ◽  
The Stability ◽  
The Impact

Inflow distortions in the compression system of a jet engine are becoming increasingly important for research focus. The investigation of the emergence of a distortion, its interaction with the rotor and the resulting impact on the rotor flow is challenging. In this work a separation in the inflow of a transonic compressor was created and the impact on stage aerodynamics investigated. The separation resulted in a total pressure distortion close to the casing within a sector of 120°. Effects were studied both numerically and experimentally in a joint collaboration project. The numerical model consisted of the full rotor-stator compressor stage, the inlet duct and the distortion generator upstream of the stage. This enables both an accurate validation of the numerical results and contributes to a deeper understanding of the flow. The results of both the numerical and experimental studies were in good agreement. The rotor is locally throttled by the inlet separation, resulting in the formation of an additional loss core at the stability limit due to a local aerodynamic overload. Considering classic distortion descriptors like the DC60, it is shown that they are not able to adequately assess the impact of a strong, but small distortion close to the tip of the rotor. The data can be considered as test case for future numerical models as well as for the validation of new analytical models. Furthermore, the results of this study reveal effects in both experimental and numerical studies that would not be realized if only a model of the separation was analyzed.

Performance enhancement in transonic axial compressors using blade tip injection coupled with casing treatment

2005 ◽  
Vol 219 (5) ◽  
pp. 321-331 ◽  
Author(s):  
B. H. Beheshti ◽  
B Farhanieh ◽  
K Ghorbanian ◽  
J. A. Teixeira ◽  
P. C. Ivey
Keyword(s):  
Flow Injection ◽  
High Speed ◽  
Performance Enhancement ◽  
Three Dimensional ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Blade Tip ◽  
Tip Injection

The casing treatment and flow injection upstream of the rotor tip are two effective approaches in suppressing instabilities or recovering from a fully developed stall. This paper presents numerical simulations for a high-speed transonic compressor rotor, NASA Rotor 37, applying a state-of-the-art design for the blade tip injection. This is characterized by introducing a jet flow directly into the casing treatment machined into the shroud. The casing treatment is positioned over the blade tip region and exceeds the impeller axially by ∼30 per cent of the tip chord both in the upstream and in the downstream directions. To numerically solve the governing equations, the three-dimensional finite element based finite volume method CFD solver CFX-TASCflow (version 2.12.1) is employed. For a compressible flow with varying density, Reynolds-averaging leads to appearance of complicated correlations. To avoid this, the mass-weighted or Favre-averaging is applied. Using an injected mass flow of 2.4 per cent of the annulus flow, the present design can improve stall margin by up to 7 per cent when compared with a smooth casing compressor without tip injection. This research can lead to an optimum design of recirculating casing treatments or other mechanisms for performance enhancement applying tip flow injection.

Numerical Investigation of Anisotropic Turbulence Effects Around a Film Cooled Turbine Vane

2002 ◽  
Author(s):  
Dieter E. Bohn ◽  
Christian Tu¨mmers
Keyword(s):  
Turbulence Model ◽  
Eddy Viscosity ◽  
Turbulence Models ◽  
Flow Region ◽  
Main Flow ◽  
Experimental Investigations ◽  
Test Case ◽  
Similar Distribution ◽  
Computational Domain ◽  
Turbine Vane

In this paper the 3D flow around a turbine vane with showerhead cooling is simulated with the anisotropic cubic-eddy-viscosity k-ε turbulence model of Craft et. al. The results are analyzed in detail and compared to calculations performed with the isotropic algebraic turbulence model by Baldwin & Lomax and the isotropic Low-Reynolds k-ε-model of Launder et. al. for the same test case. The computational domain consists of the coolant supply (plenum), the ejection holes and the main flow region around the vane. Periodic boundary conditions have been used in the radial direction. Thus, endwall effects have been excluded. The numerical investigations focus on the influence of the anisotropic effects in the flow field. The flow conditions are taken from experimental investigations conducted by other authors and the results have been documented as a test case for numerical calculations of ejection flow phenomena. The results show a similar distribution of the predicted total pressure loss in the kidney vortex and downstream the ejection holes for the cubic-eddy viscosity model in comparison to the other turbulence models. Furthermore it is shown, that the influence of the cooling jets on the main flow, predicted by the two-equation models of Launder et. al. and Craft. et al., seems to be slightly higher compared to the algebraic model of Baldwin & Lomax.

Numerical Investigation on the Effect of Vortex Generator on Axial Compressor Performance

2014 ◽  
Author(s):  
Ruchika Agarwal ◽  
Anand Dhamarla ◽  
Sridharan R. Narayanan ◽  
Shraman N. Goswami ◽  
Balamurugan Srinivasan
Keyword(s):  
Cross Flow ◽  
Axial Compressor ◽  
Vortex Generator ◽  
Side Surface ◽  
Suction Side ◽  
Test Case ◽  
Stall Margin ◽  
Layer Flow ◽  
Flow Effects ◽  
End Wall

The performance of the compressor blade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as corner flow separation between the wall and the blade. The present work is focused on the studying the effects of Vortex Generator (VG) on NASA Rotor 37 test case using Computational Fluid Dynamics (CFD). VG helps in controlling the inception of the stall by generating vortices and energizes the low momentum boundary layer flow which enhances the rotor performance. Three design configuration namely, Counter-rotating, Co-rotating and Plow configuration VG are selected based on the improved aerodynamic performance discussed in reference [1]. These VG are located at 90% span and 42% chord on suction side surface of the blade. Among the three configurations, the first configuration has greater impact on the end wall cross flow and flow deflection which resulted in enhanced numerical stall margin of 5.4% from baseline. The reasons for this numerical stall margin improvement are discussed in detail.

Effects of Inlet Distortion on the Flow Field in a Transonic Compressor Rotor

1996 ◽  
Author(s):  
Chunill Hah ◽  
Douglas C. Rabe ◽  
Thomas J. Sullivan ◽  
Aspi R. Wadia
Keyword(s):  
Boundary Layer ◽  
Flow Field ◽  
Viscous Flow ◽  
Total Pressure ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Aerodynamic Loss ◽  
Transonic Compressor ◽  
Inlet Distortion ◽  
Compressor Rotor

The effects of circumferential distortions in inlet total pressure on the flow field in a low-aspect-ratio, high-speed, high-pressure-ratio, transonic compressor rotor are investigated in this paper. The flow field was studied experimentally and numerically with and without inlet total pressure distortion. Total pressure distortion was created by screens mounted upstream from the rotor inlet. Circumferential distortions of 8 periods per revolution were investigated at two different rotor speeds. The unsteady blade surface pressures were measured with miniature pressure transducers mounted in the blade. The flow fields with and without inlet total pressure distortion were analyzed numerically by solving steady and unsteady forms of the Reynolds-averaged Navier-Stokes equations. Steady three-dimensional viscous flow calculations were performed for the flow without inlet distortion while unsteady three-dimensional viscous flow calculations were used for the flow with inlet distortion. For the time-accurate calculation, circumferential and radial variations of the inlet total pressure were used as a time-dependent inflow boundary condition. A second-order implicit scheme was used for the time integration. The experimental measurements and the numerical analysis are highly complementary for this study because of the extreme complexity of the flow field. The current investigation shows that inlet flow distortions travel through the rotor blade passage and are convected into the following stator. At a high rotor speed where the flow is transonic, the passage shock was found to oscillate by as much as 20% of the blade chord, and very strong interactions between the unsteady passage shock and the blade boundary layer were observed. This interaction increases the effective blockage of the passage, resulting in an increased aerodynamic loss and a reduced stall margin. The strong interaction between the passage shock and the blade boundary layer increases the peak aerodynamic loss by about one percent.

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