scholarly journals Thermal Analysis by Finite Elements of Hotends for 3D Printing by Fused Filament Fabrication

2021 ◽  
Vol 65 (2) ◽  
pp. 129-133
Author(s):  
Germán Gutiérrez Arias ◽  
Fernando Jiménez Díaz ◽  
Edwin Rúa Ramírez ◽  
Jorge Valcarcel Guzman
Keyword(s):  
Thermal Analysis ◽  
Finite Elements ◽  
3D Printing ◽  
Flow Analysis ◽  
Design Parameters ◽  
Design Criteria ◽  
Fused Filament Fabrication ◽  
Design Elements ◽  
Chamber Volume

Nowadays, 3D printing Fused Filament Fabrication (FFF) currently presents obstacles to achieve high printing speeds, mainly due to the inability of the hotend to process the filament fast enough. This article presents the results of the thermodynamic flow analysis carried out on commercial designs of hotends, in the aim intending to identify the design parameters with a higher incidence in the mass flow of material output, so therefore, in the speed and quality of printing. Finite elements thermal analysis was carried out performed in order to characterize the effect of the materials and geometric design elements of the hotends. In this analysis the behavior of the commercial, the commercial melters' behavior and the effects caused by the changes in geometry and materials were obtained. The control variables were the chamber volume and the glass transition volume of each model. These results will be used as the design criteria of a new hotend.

scholarly journals Fused filament fabrication of commercial conductive filaments: experimental study on the process parameters aimed at the minimization, repeatability and thermal characterization of electrical resistance

2020 ◽  
Vol 111 (9-10) ◽  
pp. 2971-2986 ◽  
Author(s):  
Gianni Stano ◽  
Attilio Di Nisio ◽  
Anna Maria Lanzolla ◽  
Mattia Ragolia ◽  
Gianluca Percoco
Keyword(s):  
3D Printing ◽  
Electrical Resistance ◽  
Thermal Stresses ◽  
Wheatstone Bridge ◽  
Strain Sensors ◽  
Design Parameters ◽  
Strain Gauges ◽  
Fused Filament Fabrication ◽  
Embedded Sensing ◽  
3D Printed

Abstract Nowadays, a challenging scenario involving additive manufacturing (AM), or 3D printing, relates to concerns on the manufacturing of electronic devices. In particular, the possibility of using fused filament fabrication (FFF) technology, which is well known for being very widespread and inexpensive, to fabricate structures with embedded sensing elements, is really appealing. Several researchers in this field have highlighted the high electrical resistance values and variability in 3D-printed strain sensors made via FFF. It is important to find a way to minimize the electrical resistance and variability among strain sensors printed under the same conditions for several reasons, such as reducing the measurement noise and better balancing four 3D-printed strain gauges connected to form a Wheatstone bridge to obtain better measurements. In this study, a design of experiment (DoE) on 3D-printed strain gauges, studying the relevance of printing and design parameters, was performed. Three different commercial conductive materials were analyzed, including a total of 105 printed samples. The output of this study is a combination of parameters which allow both the electrical resistance and variability to be minimized; in particular, it was discovered that the “welding effect” due to the layer height and printing orientation is responsible for high values of resistance and variability. After the optimization of printing and design parameters, further experiments were performed to characterize the sensitivity of each specimen to mechanical and thermal stresses, highlighting an interesting aspect. A sensible variation of the electrical resistance at room temperature was observed, even if no stress was applied to the specimen, suggesting the potential of exploiting these materials for the 3D printing of highly sensitive temperature sensors.

Research of 3D Printing Modes of Feedstock for Metal Injection Molding

2020 ◽  
Vol 992 ◽  
pp. 461-466
Author(s):  
A.Yu. Korotchenko ◽  
D.E. Khilkov ◽  
M.V. Tverskoy ◽  
A.A. Khilkova
Keyword(s):  
3D Printing ◽  
Injection Molding ◽  
Metal Injection Molding ◽  
Small Scale ◽  
Print Quality ◽  
Scale Production ◽  
Fused Filament Fabrication ◽  
Factors Affecting ◽  
The Cost

In this work, to reduce the cost of production of parts using injection molding metal technology (MIM technology), it is proposed to use additive technologies (AT) for the manufacture of green parts. The use of AT allows us to abandon expensive molds and expand the field of use of the MIM of technology in single and small-scale production. For manufacture of green parts, the technology of manufacturing fused filament (Fused Filament Fabrication – FFF) is offered. The original composition of the metal powder mix (feedstock) and the filament manufacturing modes for 3D printing have been developed for the FFF technology. The cost of filament is much lower than its analogs. The factors affecting the print quality of green part are considered. All factors are divided into two groups depending on the possibility of their change during printing. The research of the influence of the coefficient filament supply on the geometry of green parts during 3D printing is presented.

3D Printed Injection Molds Using Various 3D Printing Technologies

2020 ◽  
Vol 1005 ◽  
pp. 150-156 ◽  
Author(s):  
John Ryan Cortez Dizon ◽  
Arnaldo D. Valino ◽  
Lucio R. Souza ◽  
Alejandro H. Espera ◽  
Qiyi Chen ◽  
...  
Keyword(s):  
3D Printing ◽  
Injection Molding ◽  
Polylactic Acid ◽  
Dimensional Accuracy ◽  
Damage Mechanism ◽  
Molding Machine ◽  
Fused Filament Fabrication ◽  
Commercial Software ◽  
3D Printed

This paper explores the possibility of using different 3d printing methods and materials in the production of polymer molds for injection molding applications. A mold producing a cube was designed using a commercial software. Following the standard 3d printing process, injection molds which could produce a cube were printed using different 3d printing materials and 3d printing technologies. The 3d printing technologies used were Stereolithography (SLA), Polyjet and Fused Filament Fabrication (FFF). A bench-top injection molding machine was used to inject polylactic acid (PLA) in these molds. The quality of the injected parts in terms of dimensional accuracy has been investigated. In some cases, the damage mechanism of the polymer molds has also been observed.

scholarly journals Searching for Rheological Conditions for FFF 3D Printing with PVC Based Flexible Compounds

Materials ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 178 ◽  
Author(s):  
I. Calafel ◽  
R. H. Aguirresarobe ◽  
M. I. Peñas ◽  
A. Santamaria ◽  
M. Tierno ◽  
...  
Keyword(s):  
3D Printing ◽  
Thermal Degradation ◽  
Small Amplitude ◽  
Relaxation Modulus ◽  
Compression Modulus ◽  
Fused Filament Fabrication ◽  
Small Amplitude Oscillatory Shear ◽  
Poly Vinyl Chloride ◽  
G Ratio

Rheology is proposed as a tool to explore plasticized poly(vinyl chloride) (PVC) formulations to be used in the fused filament fabrication (FFF) 3D printing process and so manufactures flexible and ductile objects by this technique. The viscoelastic origin of success/failure in FFF of these materials is investigated. The analysis of buckling of the filament is based on the ratio between compression modulus and viscosity, but for a correct approach the viscosity should be obtained under the conditions established in the nozzle. As demonstrated by small amplitude oscillatory shear (SAOS) measurements, PVC formulations have a crystallites network that provokes clogging in the nozzle. This network restricts printing conditions, because only vanishes at high temperatures, at which thermal degradation is triggered. It is observed that the analysis of the relaxation modulus G(t) is more performing than the G″/G′ ratio to get conclusions on the quality of layers welding. Models printed according to the established conditions show an excellent appearance and flexibility, marking a milestone in the route to obtain flexible objects by FFF.

ANALISIS VISUAL PADA SAMPUL DEPAN MAJALAH DESAIN GRAFIS “CONCEPT” EDISI ULTAH PERDANA (Sebuah Kajian Semiotika)

DeKaVe ◽  
2013 ◽  
Vol 1 (2) ◽  
Author(s):  
Prayanto WH
Keyword(s):  
Graphic Design ◽  
Roland Barthes ◽  
Specific Design ◽  
Design Work ◽  
Design Elements ◽  
Semiotic Approach ◽  
Short Time ◽  
Content Information ◽  
Magazine Cover

Magazine is one of the forms of mass media that has fungsikomunikasi to convey information to mass audiences. The cover is an important element because it is through cover / cover one can guess the contents of the magazine, as well as further interested to know further information contained therein. On a magazine cover consists of drawings and writings are arranged in such a way that looks interesting and has meaning Press publications, especially magazines, today's not enough just to rely on the quality of news or manuscript, although verbal aspect is very important. It must be recognized that the visual aspects (design) as the cover / envelope has crucial role to capture the prospective reader. For the cover of a magazine is a window that shows the content information, can be either a text or photographs, illustrations, and design elements. The function of a magazine cover is to attract, dazzle prospective readers, by way influence the thoughts flow in a short time. So it's no wonder much current the magazine publisher who made the cover of such a way as to attract the attention of prospective readers. Thus the task of designers to magazine cover to create designs that attract the attention of the reader becomes increasingly severe. This study tries to analyze a visual on the front cover Magazine Graphic Design 'Concept' birthday inaugural edition by using the Roland Barthes' semiotic approach. As Roland Barthes (1984), any simple "design work (magazine cover)" continue to play in management of the sign. So that will generate a message (image) specific. Design cover, usually contains the elements of the sign in the form of objects, context of the environment, people or other beings who provide meaning to objects, and text (of writing) that reinforce the meaning.Keyword: cover, magazine Concept, semiotics

Development and Adoption of Early AASHO Design Criteria

1998 ◽  
Vol 1612 (1) ◽  
pp. 26-33 ◽  
Author(s):  
Jerome Hall ◽  
Daniel Turner
Keyword(s):  
Design Parameters ◽  
Design Criteria ◽  
Adoption Process ◽  
Horizontal Curve ◽  
Highway Design ◽  
Initial Development ◽  
Design Processes ◽  
Blue Book ◽  
Curve Design ◽  
Independent Design

The conception, development, and adoption of early AASHO highway design criteria are documented. Examining the early efforts states used to select a design vehicle and develop horizontal curve design criteria illustrates why AASHO’s leadership was necessary. AASHO’s slow and somewhat haphazard criteria development, and the disparity from state to state, demonstrated the need for a national consensus in highway design parameters. AASHO’s role in providing these criteria is outlined through its initial development of policy booklets, followed by its 1954 publication of the landmark Blue Book. The processes by which nine states adopted the AASHO guidance are briefly reviewed. In several cases, the AASHO policy was embraced immediately, and in others it was accepted slowly as states clung to their independent design processes and only gradually updated their design criteria. A few simple conclusions are drawn about the development and adoption process, particularly as it may relate to tomorrow’s highway design criteria.

Biomimetic Design of 3D Printed Tissue-engineered bone Constructs

2020 ◽  
Vol 16 ◽  
Author(s):  
Wei Liu ◽  
Shifeng Liu ◽  
Yunzhe Li ◽  
Peng Zhou ◽  
Qian ma
Keyword(s):  
Tissue Engineering ◽  
3D Printing ◽  
Advanced Materials ◽  
Bionic Design ◽  
Material Interfaces ◽  
Precise Control ◽  
Cell Printing ◽  
Biomimetic Scaffolds ◽  
3D Printed

Abstract:: Surgery to repair damaged tissue, which is caused by disease or trauma, is being carried out all the time, and a desirable treatment is compelling need to regenerate damaged tissues to further improve the quality of human health. Therefore, more and more research focus on exploring the most suitable bionic design to enrich available treatment methods. 3D-printing, as an advanced materials processing approach, holds promising potential to create prototypes with complex constructs that could reproduce primitive tissues and organs as much as possible or provide appropriate cell-material interfaces. In a sense, 3D printing promises to bridge between tissue engineering and bionic design, which can provide an unprecedented personalized recapitulation with biomimetic function under the precise control of the composition and spatial distribution of cells and biomaterials. This article describes recent progress in 3D bionic design and the potential application prospect of 3D printing regenerative medicine including 3D printing biomimetic scaffolds and 3D cell printing in tissue engineering.

DIAGNOSING QUALITY OF FRICTION SYSTEMS OF MECHANISMS OF DEVICES

2019 ◽  
Vol 1 (7) ◽  
pp. 10-13
Author(s):  
D. Yu. Ershov ◽  
I. N. Lukyanenko ◽  
E. E. Aman
Keyword(s):  
Surface Defects ◽  
Diagnostic Methods ◽  
Design Parameters ◽  
Diagnostic Model ◽  
Mechanical Assemblies ◽  
Local Defects ◽  
Relationship Of ◽  
The Relationship ◽  
Production And Operation

The article shows the need to develop diagnostic methods for monitoring the quality of lubrication systems, which makes it possible to study the dynamic processes of contacting elements of the friction systems of instrument mechanisms, taking into account roughness parameters, the presence of local surface defects of elements and the bearing capacity of a lubricant. In the present article, a modern diagnostic model has been developed to control the quality of the processes of production and operation of friction systems of instrument assemblies. With the help of the developed model, it becomes possible to establish the relationship of diagnostic and design parameters of the mechanical system, as well as the appearance of possible local defects and lubricant state, which characterize the quality of friction systems used in many mechanical assemblies of the mechanisms of devices. The research results are shown in the form of nomograms to assess the defects of the elements of friction mechanisms of the mechanisms of the devices.

scholarly journals A Novel Approach for a Faster Prototyping of Winter Sport Equipment Using Digital Image Correlation and 3D Printing

Proceedings ◽  
2020 ◽  
Vol 49 (1) ◽  
pp. 125
Author(s):  
Martino Colonna ◽  
Benno Zingerle ◽  
Maria Federica Parisi ◽  
Claudio Gioia ◽  
Alessandro Speranzoni ◽  
...  
Keyword(s):  
3D Printing ◽  
Digital Image Correlation ◽  
Digital Image ◽  
Sport Activity ◽  
Image Correlation ◽  
Topological Optimization ◽  
Design Parameters ◽  
Sport Equipment ◽  
Novel Approach ◽  
3D Printed

The optimization of sport equipment parts requires considerable time and high costs due to the high complexity of the development process. For this reason, we have developed a novel approach to decrease the cost and time for the optimization of the design, which consists of producing a first prototype by 3D printing, applying the forces that normally acts during the sport activity using a test bench, and then measuring the local deformations using 3D digital image correlation (DIC). The design parameters are then modified by topological optimization and then DIC is performed again on the new 3D-printed modified part. The DIC analysis of 3D-printed parts has shown a good agreement with that of the injection-molded ones. The deformation measured with DIC are also well correlated with those provided by finite element method (FEM) analysis, and therefore DIC analysis proves to be a powerful tool to validate FEM models.

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