scholarly journals Non-linear Impact of the Short Circuit Impedance Selection on the Cost Optimized Power Transformer Design

2020 ◽  
Vol 64 (3) ◽  
pp. 221-228
Author(s):  
Tamás Orosz ◽  
Zoltán Ádám Tamus

Since the electrical machine design is a complex task it can be divided into sub-problems, e.g. preliminary and final design processes and checking of the final design. This paper deals with the preliminary design process, which provides the key-design parameters of the electrical machine. Traditionally, these electrical machine models in preliminary design phase neglect or use oversimplified insulation system models and the tap changing selection is not involved during the calculation of key-design parameters. The aim of this study is to assess the effect of the insulation distance minimization and tap-changing on the key design parameters of a cost-optimized large power transformer. For this purpose, the paper shows some examples, where the cost optimal design — in contrast to the classical insulation design rule — contains larger insulation distances than the possible minimum values. The effect of tap-changing methods are also investigated. These cost optimization made by a verified, metaheuristic method-based transformer optimization algorithm. The results show involving the insulation design and tap-changing selection into the preliminary design process can provide more economical designs.

2016 ◽  
Vol 67 (6) ◽  
pp. 399-406
Author(s):  
Tamás Orosz ◽  
Zoltán Ádám Tamus

Abstract The first step in the transformer design process is to find the active part’s key design parameters. This is a non-linear mathematical optimisation task, which becomes more complex if the economic conditions are considered by the capitalisation of the losses. Geometric programming combined with the method of branch and bound can be an effective and accurate tool for this task even in the case of core-form power transformers, when formulating the short-circuit impedance in the required form is problematic. Most of the preliminary design methods consider only the active part of the transformer and the capitalised costs in order to determine the optimal key design parameters. In this paper, an extension of this meta-heuristic transformer optimisation model, which takes the cost of the insulating oil and the cooling equipment into consideration, is presented. Moreover, the impact of the new variables on the optimal key design parameters of a transformer design is examined and compared with the previous algorithm in two different economic scenarios. Significant difference can be found between the optimal set of key-design parameters if these new factors are considered.


2019 ◽  
Vol 63 (1) ◽  
pp. 37-50 ◽  
Author(s):  
Tamás Orosz

Transformer design is a challenging engineering task, where the different physical fields have to be harmonized together to fulfill the implied specifications. Due to the difficulty of this task, it can be separated into several subproblems. The first subproblem, in the pre-concept phase, during the transformer design is the calculation of the cost optimal key-design parameters, where not only the technical but also the economical parameters have to be considered, as well. This subproblem belongs to the most general branch of the non-linear mathematical optimization problems. This paper presents the main directions of the evolution and trends in the power transformer design. Main directions of the considered research and the future trends in the field of preliminary design transformer optimization methods are summarized.


Author(s):  
Jacqueline B. Barnett

The application of ergonomics is important when considering the built environment. In order to create an environment where form follows function, a detailed understanding of the tasks performed by the individuals who will live and work in the facility is required. Early involvement in the project is key to maximizing the benefit of ergonomics. At Sunnybrook and Women's College Health Sciences Centre in Toronto, Canada, this early intervention was embraced during the design process of a behavioural care unit for aggressive patients. The ergonomist was involved in three phases of design; user needs analysis, block schematics and detailed design. The user needs and characteristics were established using a combination of focus groups, interviews, direct observation, task analysis and critique of current working environments. The challenge was to present the information to the design team in a useful manner. The format chosen was a modification of Userfit (Poulson 1996) that outlined the various characteristics of the patient group and the design consequences with “what does this mean for me” statements. During the block schematics phase an iterative design process was used to ensure that the ergonomic principles and the user needs were incorporated into the design. Ergonomic input was used in determining the room sizes and layout and to ensure work processes were considered. Simple mock-ups and anthropometric data assisted in illustrating the need for design changes. Examples that highlight the areas of greatest impact of ergonomic intervention include the patient bathrooms, showers and tub room. Significant changes were made to the design to improve the safety of the work and living space of the end users. One of the greatest challenges was having an appreciation for the individual goals of the team members. Ensuring there was adequate space for equipment and staff often resulted in recommendations for increased space. This in turn would increase the cost of the project. The architect and, later in the project, the engineer had goals of bringing the project in on budget. The final design was very much a team effort and truly die result of an iterative process. The sum of the individual contributions could not match the combined efforts. It was only through the ergonomic contributions in this early design phase that the needs of the staff, patients and families could be so well represented. The success of the iterative process provides the foundation for bringing ergonomics considerations into the early design stages of future projects.


1983 ◽  
Author(s):  
George S. Hazen ◽  
Steve Killing

From the perspective of the design office, this paper examines the manner in which computers are streamlining and changing the design process for today's sailing yachts. Starting with preliminary design and progressing through the more detailed aspects of final design, the computer's varying roles in the design process are traced with examples drawn from currently implemented programs. In addition to its customary role as a bookkeeper, the computer's remarkable graphics capabilities are highlighted. The authors offer a glimpse of what programs and hardware tomorrow's yacht designer will use as frequently as his curves and battens. The paper covers such subjects as design follow-up, sailing analysis and feedback into the original design process. Since designers are not the only ones to benefit from the computer revolution, the authors have included sections on computer generated sailing aids for the yachtsman and possible CAD/CAM applications for the boatbuilder.


1979 ◽  
Vol 6 (1) ◽  
pp. 120-128
Author(s):  
Craig J. Miller ◽  
Juarez Accioly

Precast, prestressed segmental box-girder bridges are now accepted as an economical alternative for spans over 150 ft (46 m). Decisions about cross-sectional dimensions made during preliminary design can have a substantial influence on the final cost of the bridge. To help the designer obtain an economical starting point for a final design, a program was written to determine section dimensions and midspan and pier prestressing steel areas to give minimum cost. Since a preliminary design is obtained, the analysis techniques and design criteria have been simplified to reduce computation. The design produced by the program will satisfy AASHTO specification requirements and the recommendations of the PCI Bridge Committee. The optimization algorithm used is the generalized reduced gradient technique. To demonstrate the program capabilities, three example problems are discussed. The results indicate that optimum span-depth ratios are approximately 24 for the cost ratios used. The cost of the optimum design does not seem to be too sensitive to the ratio of concrete cost to prestressing steel cost.


Author(s):  
Tamás Orosz ◽  
David Pánek ◽  
Pavel Karban

Since large power transformers are custom-made, and their design process is a labor-intensive task, their design process is split into different parts. In tendering, the price calculation is based on the preliminary design of the transformer. Due to the complexity of this task, it belongs to the most general branch of discrete, non-linear mathematical optimization problems. Most of the published algorithms are using a copper filling factor based winding model to calculate the main dimensions of the transformer during this first, preliminary design step. Therefore, these cost optimization methods are not considering the detailed winding layout and the conductor dimensions. However, the knowledge of the exact conductor dimensions is essential to calculate the thermal behaviour of the windings and make a more accurate stray loss calculation. The paper presents a novel, evolutionary algorithm-based transformer optimization method which can determine the optimal conductor shape for the windings during this examined preliminary design stage. The accuracy of the presented FEM method was tested on an existing transformer design. Then the results of the proposed optimization method have been compared with a validated transformer design optimization algorithm.


Author(s):  
Jian-Xue Xu ◽  
Zhen-Mao Chen

Abstract In this paper, the axial nonlinear vibrations of the transformer winding under steady state operation case and short circuit case are studied in single degree and multi-degree models. In the case of having ampere-turn balance, the steady state response of the former model is obtained by using multi-scale method and periodic shooting method, analytically and numerically. At the same time, the computing method of Jacobi matrix in the periodic shooting method has been modified, so that the computing CPU time is saved. For multi-degree mechanical model of a single phase transformer windings, the time domain response and relation between the response and various parameters are obtained by Runge-Kutta method. For ampere-turn unbalance case, an electric-mechanical coupled problem, that the electric force depends the displacement of the winding are foomed, and the nonlinear forced Mathieu equation is established for this problem; and then the nonlinear dynamical response and global dynamical behaviors are analyzed. Finally, for a 20 MVA single phase three windings transformer, a series of short circuit experiments have been performed and the axial dynamical response force, magnetic field, strain etc. have been measured. The theoretical results well agree with the experimental results.


Author(s):  
Jacob Nelson ◽  
Jessica Menold

Abstract Prototyping is an important part of the design process and has repeatedly been identified in prior work as an important tool for designers to test assumptions, communicate ideas, and develop design knowledge. Researchers, however, currently have a limited understanding of how the resources invested in a prototype influence designers’ decision-making and their perceptions of a prototype’s value. Prior work has shown that significant investment of time or money in a prototype can lead to undesirable effects such as design fixation, but the full impact of these factors on designers’ perceived value of the prototypes remains unclear. Likewise, it is unclear how prototype usage impacts the evolution of designer knowledge. To explore these relationships, a study was performed in a 16 week-long design project involving 32 teams of mechanical engineering students. Results suggest that effective prototyping uncovered new design knowledge and limited uncertainty early in the design process, allowing teams to spend more time testing and iterating later in the design process. High-performing teams also reported final prototypes as less valuable for gathering new knowledge than their peers. Importantly, the study did not find any significant relationships between the cost of a prototype in terms of money and time, and the perceived value of that prototype. Nor were any significant relationships found between costs and final design outcomes. This work underscores the need for better methods to evaluate the value of prototyping efforts.


1991 ◽  
Author(s):  
Dennis G. Jackson ◽  
Terry Wright

A computer-based axial fan design system has been developed that allows the designer to rapidly obtain a preliminary axial fan design. Program FANDES allows the designer two options to determine the preliminary design parameters for a single-stage axial fan. The first option allows the designer the ability to design an axial fan using conventional blade-element design techniques. The second option enables the designer to search a database of previously designed fans for a set of scaled fans that will satisfy the current design point requirements. The designer can then refine one of the fans in this set to possibly improve the selected fan’s performance. The database of fans is utilized and maintained by FANDES and new fans are added at the user’s request. This allows for an intelligent program that is constantly learning from previous designs. As more fans are designed and saved to the database the design process becomes more of a selection and refinement process of previously designed fans.


Author(s):  
Owen R. Fauvel

Abstract The working of the design process has been described as a process of mapping Functional Requirements into Design Parameters. The definitions of these two types of information appear to be based upon intuitive differences. It is posited that by generating an operational distinction between the attributes in these two information domains, useful information patterns can be described for use in the design process. The following distinction is observed: whereas Design Parameters are deemed to have meaning which is insensitive to context, Functional Requirements and attributes can only be assessed with reference to the operative context or environment within which the designed object exists. Functional attributes such as usability, manufacturability, serviceability, safety, and affordability are seen not as intrinsic properties of a designed object but rather as measures of the interaction between the designed object and the relevant context; for the attributes cited, it would be necessary to characterize in turn the user environment, the manufacturing infrastructure, the servicing facilities and skills, the operational/legal environment, and the economic situation. The distinction as outlined serves as a premise upon which a fundamental information structure can be based. The proposed structure involves the categorization of design information into not only the Function Domain and the Design Parameter domain but also embraces a third - contextual - domain identified herein as the Environment Domain. Operational definitions have been devised for each type of information. These definitions also point to the nature of the interactions between the three types of information which take place during the process of design. It is suggested that what is presented here is not a new design paradigm but rather a new way to describe in a clear and explicit fashion the information and information transactions which are known to constitute the design processes. As such, it is seen to be of particular value in design education. However, it may also prove to be useful in organizing information systems for concurrent design activities. This view of design information has emerged through efforts to improve the effectiveness of teaching both design and manufacturing courses as well as the desire to improve the management of graduate design projects. Additionally, it has been influenced through ongoing research and development in the design of specific mechanical systems. As such, it is firmly rooted in the practicalities of design and design teaching and is constantly being put to the tests of utility, practicality, and veracity. For example, assessment of the attribute “manufacturability” has led to a systematic structuring of knowledge and information about manufacturing infrastructure in a way which facilitates decision-making as well as explanation and justification of the decision-making process. Some progress is also being made in developing information patterns which embrace all three information domains by way of providing pre-packaged design solutions for well-established types of design problem. The “bolted-joint”, for example, represents an extremely common design element about which much can be determined analytically but about which many other functional aspects are less accessible. Manufacturability, serviceability, reliability are attributes which can be assessed when due consideration is given to context regarding manufacture, use, placement, etc. The use of this information structure has also been useful in examining various models of the design process whether along traditional problem-solving lines or using artificial intelligence oriented systems. This approach has been used in examining the design process at the graduate level but student feedback has been sufficiently strong to suggest that it would be useful at the undergraduate level. In particular, while the traditional approach to teaching design provides an “activity map”, the addition of an “information map” is seen to be highly complementary. The notion of the information map is also seen to be useful for the management of concurrent design endeavours. It would be expected to provide a picture of both communication pathways and indicate the nature of the communications required. For example, the attribute “affordability” will usually be of particular importance for most designed things. Assessment of this attribute requires knowledge of the marketplace as well as the cost of the article and its performance capability. The cost attribute will require knowledge of the manufacturability of the article and hence the capability of the manufacturing infrastructure. In this way diverse interests can be visibly linked. And of course the map need not be a static one but would be expected to reflect the dynamics of the design process. If the distinction between attribute types continues to prove a useful and valid one, the door is opened to a new generation of parameterized design within which not only geometric relationships are programmed but more fuzzily-defined functions are determined by propagation of information along function-oriented pathways. The language for communication between disparate role-players in the design process has far to grow but the form of the communication can start to take on shape. Finally, the proposed information map will provide an explicit history of a design project thereby facilitating such activities as design audits and accident investigations. Perhaps as important is the role of the information map in recording the knowledge of expert designers and the generation of case histories which more explicitly illustrate the role of specific pieces of information in the generation of design solutions.


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