scholarly journals Technological aspects of usage of calcareous fly ash as a main constituent of cements

2021 ◽  
Author(s):  
Jacek Gołaszewski ◽  
Tomasz Ponikiewski ◽  
Aleksandra Kostrzanowska-Siedlarz ◽  
Patrycja Miera
Keyword(s):  
Fly Ash ◽  
Setting Time ◽  
Volume Density ◽  
Economic Benefits ◽  
Heat Of Hydration ◽  
Cement Production ◽  
Air Content ◽  
Plastic Shrinkage ◽  
Negative Effect ◽  
Mineral Additives

The use of mineral additives allows you to modify the properties of concrete and result in substantial economic benefits. The research the influence cement type with calcareous fly ash (W) content in cement, method of cement production, activation by grinding calcium fly ash and batch of fly ash on the rheology, plastic shrinkage, air content, the setting time and heat of hydration of mortar are presented in this paper. The results show that cements produced by intergrinding of the constituents or blending with fly ash pre-processed by milling, are characterized by acceptable technological properties, not differing significantly from other currently used cements. It is not recommended to use cements obtained by blending with raw calcareous fly ash W. Calcareous fly ash used for the production of cement should be selected because of its properties. According to conducted tests, this criterion can be the volume density of the ash, which should be at least 900 kg/m3. The negative effect of calcareous fly ash used as an additive for cement on workability is considerably smaller than when it is used as an additive type II.

scholarly journals Properties of non-standard fly ash – slag cements containing calcareous fly ash

2013 ◽  
Vol 12 (3) ◽  
pp. 215-222
Author(s):  
Katarzyna Synowiec
Keyword(s):  
Fly Ash ◽  
Blast Furnace Slag ◽  
Strength Class ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Unfavorable Effect ◽  
Initial Setting ◽  
Furnace Slag

The paper presents the tests results of the properties of non - standard fly ash - slag cements composition. Both natural (unprocessed) and activated by grinding calcareous fly ash was used. It was found that the calcareous fly ash next to the granulated blast furnace slag may be a component of low - clinker cements (ca. 40%). Those cements are characterized by low heat of hydration and overdue of initial setting time in comparison with Ordinary Portland Cement, moreover they have an unfavorable effect on consistency and its upkeep in time. Production of fly ash - slag cements is possible for strength class 32,5 N when the component of cement is raw fly ash, and for strength classes 32,5 N, 32,5 R and 42,5 N when ground fly ash was used. Fly ash activated by grinding was characterized by higher activity.

Advancements in Properties of Cement Containing Pulverised Fly Ash and Nanomaterials by Blending and Ultrasonication Method (Review - Part I)

2018 ◽  
Vol 19 ◽  
pp. 1-11 ◽  
Author(s):  
Mehmet Serkan Kirgiz
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Water Demand ◽  
Review Paper ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Strength Gain ◽  
Hydration Properties ◽  
Carbon Nano Tube

This review research aims to discuss the results obtained researches on cement containing pure cement, pulverised fly ash, and nanoparticles, in order for eliminating negative side effects underlie the substitution of by–products for pure Portland cement. Nanoparticles (NP) used in these researches are nanoTiO2, nanoSiO2, nanoCaCO3, fibers of carbon nano tube (CNT), nanolimestone (nanoCaCO3), nanoZrO2, nanoclays, and nanometakaolin (nMK) for improving properties of cement systems. Published manuscripts explains two methods regarding on the usage of nanoparticles for cement system: blending and ultrasonication for dispersion of nanoparticles. However, differences between blending and ultrasonication methods suggested by various researchers are also discussed. Experiments reported these papers include the water demand, the density, the setting–times, the heat of hydration, the fluidity, the compressive strength and the flexural strength. According to these results, nanoparticles increase the water demand and heat of hydration of cement; it decreases the density and fluidity for cement mortars, evidently. The most effective nanoparticles on early compressive and flexural strengths are fibers of carbon nano tube and nanoCaCO3. These papers also point effects of these nanoparticles on the strength gain of cement. This review paper inform us until Effect of nanomaterial on water demand and density section in this Part I. Second part of this review paper will explain Hydration properties of Portland pulverised fly ash cement section, Effect of nanomaterial on setting–time section, Effect of nanomaterial on heat of hydration section, Strength gain mechanisms for hardened Portland pulverised fly ash cement paste and mortar section, Effect of nanomaterial on compressive strength section, Effect of nanomaterial on flexural strength (Bending) section, and Conclusion section.

scholarly journals Effect of Chemical Composition and Network of Fly Ash Glass on the Hydration Process and Properties of Portland-Fly Ash Cement

2021 ◽  
Author(s):  
Ewelina Tkaczewska
Keyword(s):  
Fly Ash ◽  
Chemical Composition ◽  
Strength Class ◽  
Saturation Index ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Point Of View ◽  
Hydration Process ◽  
Initial Setting Time ◽  
Aluminum Ions

AbstractIn the experiment, the aluminosilicate glasses with aluminum saturation index (ASI), defined as the Al2O3/(Na2O+K2O+2CaO), equal to 0.74, 1.72. 2.52, or 4.05 were synthesized. The spectroscopy tests (MIR and 27Al MAS-NMR) confirm that in glass with ASI < 1, the aluminum ions occur in the [AlO4]5- only. In glasses with ASI > 1, the aluminum ions create mainly [AlO4]5-, but part of them occurs in the form of [AlO6]9-. The content of [AlO6]9- octahedrons increases successively for ASI from 1.72 to 4.05. Glass with ASI equal to 4.05 demonstrates the highest content of pozzolanic active Al2O3. Model ashes were prepared by mixing 70 wt.% of glass, 20 wt.% of synthetic mullite and 10 wt.% of SiO2 as an equivalent of quartz. Then Portland cement CEM I 42.5R was milled together with 20 wt.% of each of model ashes to Blaine’s specific surface area of 4,200±50 cm2 g-1. It was found that the addition of ash with higher content of [AlO6]9- octahedrons in the structure of glass accelerates the hydration process of cement blend, which, in turn, positively affects its usable features (heat of hydration, initial setting time and compressive strength). According to the requirements of PN-EN 197-1:2012 standard, the introduction of ash with ASI coefficient equal to 4.05 gives cement blend of strength class of 52.5N. Cement blends with the ash of ASI value equal to 1.72 and 2.52 correspond to strength class of 32.5R, whereas the cement blend with the ash of ASI value equal to 0.74 does not achieve the minimum value of strength for any cement strength class. Results show that the change in chemical composition of fly ash glass and resulting from this diversified structure are essential from the point of view of hydration and properties of cement containing fly ashes in its composition.

Advancements in Properties of Cements Containing Pulverised Fly Ash and Nanomaterials by Blending and Ultrasonication Method (Review- Part II)

2019 ◽  
Vol 24 ◽  
pp. 37-44 ◽  
Author(s):  
Mehmet Serkan Kirgiz
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Review Paper ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Strength Gain ◽  
Hydration Properties ◽  
Setting Times ◽  
Current Article

The second part of this review paper will explain Hydration properties of Portland pulverised fly ash cement section, Effect of nanomaterial on setting–time section, Effect of nanomaterial on heat of hydration section, Strength gain mechanisms for hardened Portland pulverised fly ash cement paste and mortar section, Effect of nanomaterial on compressive strength section, Effect of nanomaterial on flexural strength (Bending) section, and Conclusion section. Experiments reported include the setting–times, the heat of hydration, the compressive strength gain, and the flexural strength gain in the current article. According to the result, nanoparticles, especially the GNP, increase the heat of hydration of cement, and accelerate the time of setting evidently, both initial and final setting-time. The most effective nanoparticle on early compressive strength gain and flexural strength gain is the GNP. The article also points the effects of the nanoparticles on the strength gain of cement comprehensively. Consequently, the prominent cement technology can use the nanoparticles dispersed in liquid by ultrasonication method to increase the properties of cement based materials effectively.

Reaction Products in Fly Ash Concrete

1984 ◽  
Vol 43 ◽  
Author(s):  
Mark D. Baker ◽  
Joakim G. Laguros
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Calcium Hydroxide ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Hydration Process ◽  
Reaction Products ◽  
Fly Ash Concrete ◽  
Xrd Studies ◽  
One Year

AbstractThe setting and strength gaining process of PC concrete containing Class C high lime fly ash were related to the reaction products identified using XRD and SEM. Four fly ash concrete mixes (20, 30, 40, and 50 percent replacement of cement by fly ash) and similar paste mixes were compared to control mixes for curing periods up to one year. Setting time and early compressive strength were adversely affected by the addition of fly ash. Beyond one week all of the fly ash concrete mixes gained strength at a faster rate than the corresponding control mixes. XRD studies suggest that the retardation mechanism may be associated with the high levels of ettringite formed early in the hydration process and its conversion to monosulfoaluminate. A decrease in the level of calcium hydroxide, typical of pozzolanic activity, was not in evidence. SEM micrographs of fly ash spheres in concrete at the various stages of hydration reveal an intricate crystal framework. A simple heat of hydration test is presented which helps explain the strength gains observed.

scholarly journals Preparation and Characterization of Self-Healing Mortar Based on “Build-In” Carbonation

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 644
Author(s):  
Xin Wang ◽  
Wenting Li ◽  
Zhengwu Jiang
Keyword(s):  
Healing Rate ◽  
Cement Mortar ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Self Healing ◽  
Pore Filling ◽  
Healing Efficiency ◽  
Negative Effect ◽  
New Type

In this study, a new type of cement-based healing pellets (CHPs) were proposed to accelerate the healing efficiency of concrete, which was mainly based on the introduced Na2CO3 on promoting the formation of calcium carbonate (CaCO3) in cracks. The effects of Na2CO3 on the characteristics of CHPs were firstly investigated, and then the properties of cement mortar mixed with CHPs were studied quantitatively, including the workability, mechanical properties and healing ability. The results showed that higher dosages of Na2CO3 in CHPs decreased the size range of pellets and reduced the setting time, fluidity and heat of hydration of mortar. Still more, CHPs reduced the early strength of mortar but kept the intensity growth rate stable such that it had nearly no negative effect on the later strength. With the content of CHPs increasing, the strength of mortar showed a decreasing trend, while the pore-filling efficiency and strength healing rate of mortar were further improved. In addition, as a new type of self-healing pellets for concrete based on the “build-in” carbonation, CHPs improved the strength and healing effectiveness of cement mortar. When the dosage of Na2CO3 in CHPs and the content of CHPs in mortar were at 10% and 25%, respectively, mortar obtained highest strength in the later stage and the best healing effect.

scholarly journals Effect of Waste Glass on the Properties and Microstructure of Magnesium Potassium Phosphate Cement

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2073
Author(s):  
Qiubai Deng ◽  
Zhenyu Lai ◽  
Rui Xiao ◽  
Jie Wu ◽  
Mengliang Liu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Glass Powder ◽  
Setting Time ◽  
Potassium Phosphate ◽  
Heat Of Hydration ◽  
Waste Glass ◽  
Hydration Heat ◽  
Magnesium Potassium Phosphate Cement ◽  
The Matrix ◽  
Powder Content

Waste glass is a bulk solid waste, and its utilization is of great consequence for environmental protection; the application of waste glass to magnesium phosphate cement can also play a prominent role in its recycling. The purpose of this study is to evaluate the effect of glass powder (GP) on the mechanical and working properties of magnesium potassium phosphate cement (MKPC). Moreover, a 40mm × 40mm × 40mm mold was used in this experiment, the workability, setting time, strength, hydration heat release, porosity, and microstructure of the specimens were evaluated. The results indicated that the addition of glass powder prolonged the setting time of MKPC, reduced the workability of the matrix, and effectively lowered the hydration heat of the MKPC. Compared to an M/P ratio (MgO/KH2PO4 mass ratio) of 1:1, the workability of the MKPC with M/P ratios of 2:1 and 3:1 was reduced by 1% and 2.1%, respectively, and the peak hydration temperatures were reduced by 0.5% and 14.6%, respectively. The compressive strength of MKPC increased with an increase in the glass powder content at the M/P ratio of 1:1, and the addition of glass powder reduced the porosity of the matrix, effectively increased the yield of struvite-K, and affected the morphology of the hydration products. With an increase in the M/P ratio, the struvite-K content decreased, many tiny pores were more prevalent on the surface of the matrix, and the bonding integrity between the MKPC was weakened, thereby reducing the compressive strength of the matrix. At less than 40 wt.% glass powder content, the performance of MKPC improved at an M/P ratio of 1:1. In general, the addition of glass powders improved the mechanical properties of MKPC and reduced the heat of hydration.

Heat of hydration of Portland Cement–Metakaolin–Fly ash (PC–MK–PFA) blends

2008 ◽  
Vol 38 (6) ◽  
pp. 832-840 ◽  
Author(s):  
David G. Snelson ◽  
Stan Wild ◽  
Martin O'Farrell
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Heat Of Hydration

The Effect on Cement Mortar and Concrete by Admixture of Spray Drying Absorption Products

1989 ◽  
Vol 178 ◽  
Author(s):  
Kirsten G. Jeppesen
Keyword(s):  
Grain Size ◽  
Fly Ash ◽  
Cement Mortar ◽  
Setting Time ◽  
Mineralogical Composition ◽  
Cement Clinker ◽  
Strength Development ◽  
Fall Meeting ◽  
Freeze Thaw ◽  
Spray Dried

AbstractSpray dried absorption products (SDA) having special characteristics are used as substitutes for cement in the preparation of mortars; the qualities of the resulting mixed mortars are described. Conditions are described for mortar mixes, data for which were presented at the MRS Fall Meeting 1987.The influence of the composition of the SDA on water requirement and setting time has been studied. A full scale project involving 3 precast, reinforced concrete front-elements containing 20 and 30 wt.% SDA is described. Strength development, mineralogical composition and corrosion were monitored for two years.A non-standard freeze-thaw experiment was performed which compares mortars containing SDA and fly ash (FA) and also shows the effect of superplasticizer.The possibility of improving the SDA by grinding has been tested and a limited improvement has been found. The strength of the mixed mortars seems slightly influenced by the grain size of SDAGypsum (CaSO4·2H2O), synthetic calcium-sulphite (CaSO3·½H2O) and 2 SDAs have been used as retarders for cement clinker. Mortar test prisms have been cast and comparative strengths after curing for 3 years are reported

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