Rotor structure design of permanent magnet synchronous generator by topology optimization method using GA

2016 ◽  
Vol 52 (3-4) ◽  
pp. 1453-1460 ◽  
Author(s):  
Shota Mizuno ◽  
Takeo Ishikawa ◽  
Nobuyuki Kurita
2020 ◽  
Vol 11 (1) ◽  
pp. 15 ◽  
Author(s):  
Jixiong Li ◽  
Jianliang Tan ◽  
Jianbin Dong

In order to obtain a lightweight front upright of an electric formula car’s suspension, the topology optimization method is used in the front upright structure design. The mathematical model of the lightweight optimization design is constructed, and the geometric model of the initial design of the front upright is subjected to the ultimate load condition. The structural optimization of a front upright resulted in the mass reduction of the upright by 60.43%. The optimized model was simulated and verified regarding the strength, stiffness, and safety factor under three different conditions, namely turning braking, emergency braking, and sharp turning. In the experiment, the uprights were machined and assembled and integrated into the racing suspension. The experimental results showed that the optimized front uprights met the requirements of performance.


2014 ◽  
Vol 14 (04) ◽  
pp. 1450078 ◽  
Author(s):  
JIYU SUN ◽  
MINGZE LING ◽  
CHUNXIANG PAN ◽  
DONGHUI CHEN ◽  
JIN TONG ◽  
...  

Scientists have carried out research for various biomimetic applications based on the dragonfly wings because of the superb flying skills and lightsome posture. The wings of dragonflies are mainly composed of veins and membranes, which give rise to the special characteristics of their wings that make dragonflies being supremely versatile, maneuverable fliers. Mimicking the dragonfly wing motion is of great technological interest from application's point of view. However, the major challenge is the biomimetic fabrication to replicate the wing motion due to the very complex nature of the wing venation of dragonfly wings. In this regard, the topology optimization method (TOM) is useful to simplify object's structure while retaining its mechanical properties. In this paper, TOM is employed to simplify and optimize the venation structure of dragonfly (Pantala flavescens Fabricius) wing that is captured by a 3D scanner and numerical reconfiguration. Combined with the material parameters obtained from nanoindentation testing, the quantitative models are established based on a finite element (FE) analysis and discussed in static range. The quantitative models are then compared with the square frame, staggered grid frame and hexagonal frame to examine the potentials of the biomimetic structure design for the fabrication of greenhouse roof.


2008 ◽  
Vol 130 (8) ◽  
Author(s):  
Myung-Jin Kim ◽  
Gang-Won Jang ◽  
Yoon Young Kim

When a multipiece frame structure is designed, not only its topological layout but also assembly locations should be determined. This paper presents a compliance-minimizing topology optimization technique to determine an optimal layout configuration and to suggest candidate assembly locations. The technique employs a ground beam-joint model and places candidate assembly joints where the values of joint stiffness are relatively small. The zero-length joint elements have varying stiffness controlled by real-valued design variables. Because joint stiffness values at the converged state can be utilized to select candidate assembly locations along with their strengths, the technique is extremely useful in multipiece frame structure design. Because structural properties of ground beams can have only discrete values or remain unchanged for optimization process, no poststructural modification is required in an actual manufacturing step.


2016 ◽  
Vol 856 ◽  
pp. 172-177
Author(s):  
Takeo Ishikawa ◽  
Shota Mizuno ◽  
Nobuyuki Kurita

The rotor geometry of a permanent magnet (PM) machine greatly affects the machine performance and therefore, it is very important to develop an initial conceptual structural topology of a PM rotor. We proposed an optimization method which is the combination of a topology optimization method and a method taking into account ease of manufacturing. This paper has manufactured an optimized rotor of a PM synchronous machine. Experimental results show that when operating as a generator, the designed machine has 46 % higher output voltage than that of a commercialized one. The efficiency of the designed machine is improved by about 2 % comparing with the commercialized machine. Therefore, it is experimentally confirmed that the optimized PM machine has a better performance than the commercialized one.


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