Simulation of reaction-diffusion phenomena occurring between Ir coating and Ni–Al alloy substrate using phase-field model

Author(s):  
Machiko Ode ◽  
Taichi Abe ◽  
Hideyuki Murakami ◽  
Yoko Yamabe-Mitarai ◽  
Hidehiro Onodera
Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1051
Author(s):  
Mohammad Amin Jabbareh ◽  
Hamid Assadi

There is a growing interest in laser melting processes, e.g., for metal additive manufacturing. Modelling and numerical simulation can help to understand and control microstructure evolution in these processes. However, standard methods of microstructure simulation are generally not suited to model the kinetic effects associated with rapid solidification in laser processing, especially for material systems that contain intermetallic phases. In this paper, we present and employ a tailored phase-field model to demonstrate unique features of microstructure evolution in such systems. Initially, the problem of anomalous partitioning during rapid solidification of intermetallics is revisited using the tailored phase-field model, and the model predictions are assessed against the existing experimental data for the B2 phase in the Ni-Al binary system. The model is subsequently combined with a Potts model of grain growth to simulate laser processing of polycrystalline alloys containing intermetallic phases. Examples of simulations are presented for laser processing of a nickel-rich Ni-Al alloy, to demonstrate the application of the method in studying the effect of processing conditions on various microstructural features, such as distribution of intermetallic phases in the melt pool and the heat-affected zone. The computational framework used in this study is envisaged to provide additional insight into the evolution of microstructure in laser processing of industrially relevant materials, e.g., in laser welding or additive manufacturing of Ni-based superalloys.


2011 ◽  
Vol 233-235 ◽  
pp. 1782-1785
Author(s):  
Zhong Chu ◽  
Guo Qun Zhao

Based on the microscope phase-field model,the evolution of atom morphology, the long range order(lro) parameter and concentration can be gotten, and atomic clustering and ordering during the precipitation process of Ni-Cr-Al alloy could be obtained. The Ni-14at.%Cr-15.5at.%Al alloy is studied and the temperature of precipitation are 973K. It was showed that the ordering of both Al and Cr atoms take place simultaneously during the precipitation process of Ni-Al-Cr alloy, Cr atoms transfer to the boundaries of L12phases, the domain of rich Cr atoms are formed. At the boundaries of L12phases, Cr atoms may substitute the Al sublattice, and the D022phases are formed.


1999 ◽  
Vol 580 ◽  
Author(s):  
V. Vaithyanathan ◽  
L.Q. Chen

AbstractPrecipitation of γ′ particles from a disordered γ matrix in a Ni-Al alloy is studied. A continuum phase-field model is employed in three-dimension(3D). The focus is on the evolution of γ′ particle morphology and development of spatial correlations during coherent nucleation, growth and coarsening. The effect of lattice mismatch on the rate of coarsening is investigated. The results are compared with those obtained from two-dimension(2D) simulations.


2011 ◽  
Vol 233-235 ◽  
pp. 3047-3056 ◽  
Author(s):  
K.G. Mbango Mbida ◽  
Cun Yi Song ◽  
Guan Qin Chang ◽  
Li Dong Zhang ◽  
Kun Guo

Based on the microscope phase-field model,the evolution of atom morphology, the long range order(lro) parameter and concentration can be gotten, and atomic clustering and ordering during the precipitation process of Ni-Cr-Al alloy could be obtained. The Ni-14at.%Cr-15.5at.%Al alloy is studied and the temperature of precipitation are 973K. It was showed that the ordering of both Al and Cr atoms take place simultaneously during the precipitation process of Ni-Al-Cr alloy, Cr atoms transfer to the boundaries of L12 phases, the domain of rich Cr atoms are formed. At the boundaries of L12 phases, Cr atoms may substitute the Al sublattice, and the D022 phases are formed.


2011 ◽  
Vol 80-81 ◽  
pp. 36-39
Author(s):  
Zhong Chu ◽  
Guo Qun Zhao

The effect of the middle heat treatment+aging(1323K+1073K) for the precipitation mechanism and volume fraction of Ni-11at.%Cr-17at.%Al ternary alloy are studied based on microscopic phase-field model. The results show that the precipitation mechanism is non-classical nucleation and growth for the alloy at middle heat treatment, and the congruent ordering and spinodal decomposition mechanism occur at single-stage aging. The larger precipitation strengthening phases are obtained, the volume fraction of ordering phases and the averaged ordering parameter are higher, and the incubation period prolongs after the middle heat treatment.


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