scholarly journals Investigation of tribological properties of CarbonX coating deposited on 100Cr6 steel

2019 ◽  
Vol 25 (25) ◽  
pp. 52-55
Author(s):  
Martin Vicen ◽  
Jozef Bronček ◽  
František Nový

Abstract The article deals with a reduction of friction coefficient of bearing steel 100Cr6. Reduction of friction was achieved by means of a CarbonX DLC coating. The coating exhibited excellent friction and mechanical properties. This coating was applied to samples made of 100Cr6 bearing steel. The friction results of the CarbonX coating were compared to the friction results of the 100Cr6 bearing steel. Reducing the friction of 100Cr6 bearing steel resulted in reduced wear and increase lifetime. The friction process of the samples will take place in an environment without lubrication. The aim of the article is to verify the behaviour of the DLC coating without the presence of lubricant in the friction node. The achieved results are to be interpreted in the conclusion of article.

2017 ◽  
Vol 30 (6) ◽  
pp. 752-764 ◽  
Author(s):  
Xue Teng ◽  
Lefei Wen ◽  
Yunxia Lv ◽  
Wenge Tang ◽  
Xiaogang Zhao ◽  
...  

Two series of 10% polytetrafluoroethylene (PTFE)/polyether ether ketone (PEEK) composites reinforced with potassium titanate whisker (PTW/PTFE/PEEK) and chopped glass fiber (GF/PTFE/PEEK) were prepared and characterized. We investigated the effects of the additives on thermal stability, tribological properties, mechanical properties, and rheological behavior. The results illustrated that the mechanical properties of 10% PTFE/PEEK blend can be dramatically improved by incorporating either PTW or GF; however, the reinforcing effect of GF was found to be superior. It was found that 1% additive resulted in blends with the best tribological properties. Compared to the unmodified blend, the friction coefficient and wear rate of the 1% PTW blend decreased by 7.2% and 21%, respectively, while the corresponding values of 1% GF blend decreased by 0.66% and 51%, respectively.


2017 ◽  
Vol 739 ◽  
pp. 23-29
Author(s):  
Wen Hsien Kao

The main purpose of this study is to research the tribological properties and mechanical properties of diamond-like carbon coating (DLC) used unbalanced magnetron sputtering system (UBMS). The objective is influence of various Zr target current on the properties of coatings, current from 0.0 A to 0.5 A. The cross-section morphology was observed by field emission scanning electron microscopy (FE-SEM). With the increase of the Zirconium targets current, the quantity contained of the Zirconium increases. Raman spectroscopy, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were employed to analyze the microstructure properties of the coatings. The nanoindentation tester was used to measure the mechanical properties. Furthermore, the wear tests were achieved through the Schwingung Reibung and Verschliess (SRV) reciprocating wear tester under dry condition. The DLC coating was deposited used 0.4 A Zr target current possessed the lowest I(D)/I(G) ratio, the highest sp3 content and highest hardness. The DLC coating (0.4A) also displayed excellent tibological properties including the lowest friction coefficient, and wear depth.


2019 ◽  
Vol 53 (22) ◽  
pp. 3073-3083
Author(s):  
Beata Leszczyńska-Madej ◽  
Marcin Madej ◽  
Anna Wąsik

The article discusses the results of research on the effect of 4 wt.% Cu addition on the tribological properties of composites based on aluminium matrix reinforced with SiC particles. The research also included the analysis of the microstructure and the hardness. The composites were made of elementary powders in a rigid die on a single-action compaction press and then sintered under the nitrogen atmosphere. The silicon carbide content was: 2.5; 5; 7.5; 10 and 15 wt.%. The tests of tribological properties were carried out using a block-on-ring T05 tester under the technically dry friction conditions, and the counter-sample was made of 100 Cr6 steel. The research covered the determination of mass losses, coefficients of friction as well as friction coefficient changes as the function of process duration and material. The obtained results proved that the addition of 4 wt.% Cu helps to reduce the friction coefficient and for composites that contain above 7.5 wt.% SiC also improves their wear resistance. It was also demonstrated that both the addition of Cu as well as an increase of SiC content in the composites have a positive effect on friction by reducing the adhesive wear share in the friction process.


2016 ◽  
Vol 33 (6) ◽  
pp. 769-776 ◽  
Author(s):  
Y.-R. Jeng ◽  
S. Islam ◽  
K-T. Wu ◽  
A. Erdemir ◽  
O. Eryilmaz

AbstractHydrogenated diamond like Carbon (H-DLC) is a promising lubricious coating that attracted a great deal of interest in recent years mainly because of its outstanding tribological properties. In this study, the nano-mechanical and -tribological properties of a range of H-DLC films were investigated. Specifically, four kinds of H-DLC coatings were produced on Si substrates in pure acetylene, pure methane, 25% methane + 75% hydrogen, 50% methane + 50% hydrogen discharge plasmas using a plasma enhanced chemical vapour deposition (PECVD) system. Nano indentation was performed to measure the mechanical properties such as hardness and young's modulus and nanoscartching was performed to investigate the frictional behavior and wear mechanism of the H-DLC samples in open air. Moreover, Vickers indentation method was utilized to assess the fracture toughness of the samples. The results revealed that there is a strong correlation between the mechanical properties (hardness, young's modulus, fracture toughness) and the friction coefficient of DLC coatings and the source gas chemistry. Lower hydrogen to carbon ratio in source gas leads to higher hardness, young's modulus, fracture toughness and lower friction coefficient. Furthermore, lower wear volume of the coated materials was observed when the friction coefficient was lower. It was also confirmed that lower hydrogen content of the DLC coating leads to higher wear resistance under nanoscratch conditions.


2012 ◽  
Vol 538-541 ◽  
pp. 1929-1934 ◽  
Author(s):  
Ping Ping Yao ◽  
Ye Long Xiao ◽  
Hai Bing Zhou ◽  
Zong Xiang Jin

The microstructures and tribological properties of materials for friction pairs used to space docking were investigated by optical metallographic microscope and a special home-made tribo-tester, respectively. The results demonstrate that friction material appears homogeneous and compact microstructure. Counterpart material presents temper sorbite which keeps martensite morphology and residues a small amount of blocky undissolved ferrite; the porosity of friction material is about 3.7%. Materials for space docking show favorable rigidity; during running-in, friction torque of friction pairs can be enhanced obviously; under different operation conditions, friction pairs for space docking possesses different friction coefficient.


2012 ◽  
Vol 532-533 ◽  
pp. 131-134
Author(s):  
Xiao Ling ◽  
Shu Rong Yu ◽  
Jun Yan Zhang

Ni-doped diamond-like carbon coatings were deposited on silicon wafer by magnetron sputtering. The Ni content was controlled by changing the Ni target current. The Ni content, mechanical properties and tribological properties of the coatings were systematically studied by Raman spectroscopy, nano-indentation and ball-on-disc tester. The highest hardness and internal stress are obtained at the Ni content of 2.3%. The friction coefficient and wear rate lower with the decreased of the Ni content, which may be responsible for the excellent tribological properties.


2018 ◽  
Vol 10 (9) ◽  
pp. 168781401880288 ◽  
Author(s):  
Ghulam Moeen Uddin ◽  
Awais Ahmad Khan ◽  
Muhammad Ghufran ◽  
Zia-ur-Rehman Tahir ◽  
Muhammad Asim ◽  
...  

The surface coating is one of the novel approaches to enhance the performance and durability of the mechanical components by decreasing the wear and friction among two interacting bodies. In this study, tribological and mechanical properties of titanium nitride (TiN) coatings were investigated on the AISI 52100 bearing steel deposited by low-temperature physical vapor deposition system. Surface morphology and elemental composition of the TiN coating were analyzed by scanning electron microscope and energy-dispersive X-ray spectrum, respectively. Substrate surface roughness and coating thickness of TiN were varied for correlative analysis among adhesion, mechanical, and tribological properties. Scratch and tribo tests were performed for evaluating the adhesion and tribological properties, respectively. Samples having the substrate surface roughness (0.2 ± 0.05 µm) and the coating thickness of more than 2.83 µm presented relatively better adhesion, wear resistance, and lower coefficient of friction of the TiN coating.


Author(s):  
Xue Teng ◽  
Lefei Wen ◽  
Yunxia Lv ◽  
Wenge Tang ◽  
Xiaogang Zhao ◽  
...  

In this study, 10%PTFE/PEEK blend were modified by potassium titanate whisker (PTW) and chopped glass fiber (GF), respectively. The blends were prepared by three-screw extruder. Through the investigation of thermal stability, tribological properties, mechanical properties and rheological behavior, the effects of reinforcing agents were determined. The results illustrated that the mechanical properties of 10%PTFE/PEEK blend can be dramatically improved by adding reinforcing agent of PTW or GF, and the reinforcing effect of GF was especially obvious. As for tribological properties, 1% addition was the best proportion. The friction coefficient and wear rate of the blend with 1% PTW were 0.283 and 4.97 × 10-6 mm3/N · m, which decreased by 7.2% and 21% compared with those of the blend without reinforcing agent.


Tribologia ◽  
2019 ◽  
Vol 285 (3) ◽  
pp. 5-12
Author(s):  
Krzysztof ANIOŁEK ◽  
Adrian BARYLSKI ◽  
Denis OSIOR

The paper presents the characterization of tribological properties of the Ti-6Al-7Nb alloy before and after isothermal oxidation in different friction couples. Microscopic observations have shown that uniform oxide layers were obtained, which evenly covered the entire surface of the investigated samples. It was found that oxide layers deposited on the Ti-6Al-7Nb alloy substrate contribute to a considerable improvement of the tribological properties. The best resistance to sliding wear was shown by the layer obtained at a temperature of 600°C. It was also shown that presence of oxide layers on the surface of the Ti-6Al-7Nb alloy leads to an increase in the friction coefficient. The highest increase in the value of the friction coefficient was observed for a surface oxidized at 650°C during interaction with an Al2O3 ball. SEM observations of traces of the tribological interaction showed the presence of numerous scratches and fine wear products on the friction surface. For the non-oxidized condition, after interaction with a ball made of bearing steel 100Cr6, the presence was found of alternating, morphologically varied areas which had formed as a result of corrugation wear. Tests have shown that isothermal oxidation eliminates this disadvantageous phenomenon.


2019 ◽  
Vol 54 (16) ◽  
pp. 2101-2111
Author(s):  
Emad F EL-kashif ◽  
Shaimaa A Esmail ◽  
Omayma AM Elkady ◽  
BS Azzam ◽  
Ali A Khattab

Carbon nanotubes have a lot of applications in mechanical fields. This is because nanomaterials have many superior mechanical properties such as very high strength-to-weight ratio, high modulus-to-weight ratio, high corrosion resistance, and super intelligence properties, which make them as smart materials. One of these attractive applications is the use of carbon nanotubes in vehicle brake friction material. Therefore, the fabrication and testing processes of these nanomaterials should be performed carefully to evaluate their mechanical, tribological, and noise properties. In this paper, friction material mixed with carbon nanotubes have been fabricated with different carbon nanotube contents and the same fabrication parameters. The carbon nanotubes have been produced using the conventional submerged arc discharge technique. The produced friction materials have been cut into pieces with standard sizes and then tested mechanically and tribologically. The results of tests have illustrated that the addition of carbon nanotubes into the friction materials could improve their mechanical properties (hardness, strength, and modulus) and also could enhance their tribological properties (wear rate and friction coefficient). Moreover, the tests showed that the presence of carbon nanotubes in friction materials could reduce the noise, vibration of the friction materials, and reduce the temperature rise due to the effect of friction, which means that the carbon nanotubes could raise the thermal conductivity of friction material, while the friction coefficient has stayed within the allowable standard limits (0.35–0.45). Surface morphology shows that the presence of carbon nanotubes in the friction materials could help to avoid surface friction cracks or fins within the normal operating conditions. The good combination of mechanical and tribological properties was obtained at 0.5% carbon nanotubes.


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