scholarly journals Influence of load and reinforcement content on selected tribological properties of Al/SiC/Gr hybrid composites

2018 ◽  
Vol 18 (18) ◽  
pp. 18-23 ◽  
Author(s):  
Sandra Veličković ◽  
Slavica Miladinović ◽  
Blaža Stojanović ◽  
Ružica R. Nikolić ◽  
Branislav Hadzima ◽  
...  

Abstract Hybrid materials with the metal matrix are important engineering materials due to their outstanding mechanical and tribological properties. Here are presented selected tribological properties of the hybrid composites with the matrix made of aluminum alloy and reinforced by the silicon carbide and graphite particles. The tribological characteristics of such materials are superior to characteristics of the matrix – the aluminum alloy, as well as to characteristics of the classical metal-matrix composites with a single reinforcing material. Those characteristics depend on the volume fractions of the reinforcing components, sizes of the reinforcing particles, as well as on the fabrication process of the hybrid composites. The considered tribological characteristics are the friction coefficient and the wear rate as functions of the load levels and the volume fractions of the graphite and the SiC particles. The wear rate increases with increase of the load and the Gr particles content and with reduction of the SiC particles content. The friction coefficient increases with the load, as well as with the SiC particles content increase.

2013 ◽  
Vol 313-314 ◽  
pp. 188-192
Author(s):  
Zhi Gao Luo ◽  
Jin Li ◽  
Bing Zhao ◽  
Jian Wei Xu

The friction and wear characteristics of PES/metal matrix composite materials were tested by the ball-disc friction pair of UMT-2 friction and wear test machine. The plastic layer is composed of distinct components. The results showed that: the tribological properties of PES/metal matrix composites were improved significantly after added 5wt % of the LCP. With the increasing of PTFE the PES/metal matrix composite material friction coefficient and wear rate were decreasing when the load of 10N and rotating speed of 400rmp. But the friction coefficient and wear rate increased when the mass fraction of PTFE more than 22 wt %. The tribological properties were the best when the PTFE content was 18 wt % to 25 wt % in the plastic layer.


2019 ◽  
Vol 24 (2) ◽  
pp. 22-33
Author(s):  
Krystyna Pietrzak ◽  
Joanna Karwan-Baczewska ◽  
Anna Makuch ◽  
Magdalena Majchrowska ◽  
Aleksandra Franczak ◽  
...  

Recyclable aluminum after machining was used to make composites using the SPS method. Due to the SPS method, it was possible to obtain the sinters practically without pores. Three types of composites Al + SiC and hybrid composites such as Al + (WC + 12Co) and Al + [SiC + (WC + 12 Co)] were produced. Their density, resistance to friction wear and surface topographic parameters have been determined. Based on the results, it has been shown that in the case of hybrid sinters, better tribological characteristics compared to composites reinforced with SIC particles only can be obtained. It was also shown that the friction coefficient primarily depends on the difference between the hardness of the pin and the disc. The greater difference in hardness causes the values of the friction coefficient to be higher.


2018 ◽  
Vol 183 ◽  
pp. 02001 ◽  
Author(s):  
Sandra Veličković ◽  
Slavica Miladinović ◽  
Blaža Stojanović ◽  
Ružica Nikolić ◽  
Branislav Hadzima ◽  
...  

Metal matrix composites (MMCs) are considered as important engineering materials due to their excellent mechanical, as well as tribological properties. When the metal (or alloy) matrix is reinforced with two or more reinforcements, those composites are the so-called hybrid composites. The aluminum metal matrix composites, reinforced with silicon carbide (SiC) and graphite (Gr), are extensively used due to their high strength and wear resistance. The tribological characteristics of such materials are superior to characteristics of the matrix. This research is presenting influence of the load and the graphite and silicon carbide contents the composites’ wear rate and the friction coefficient.


2014 ◽  
Vol 602-603 ◽  
pp. 519-522 ◽  
Author(s):  
Zai Ji Zhan ◽  
Dan Dan Zhang ◽  
Chang Hong Guo ◽  
Wei Chai

In this study, 5 wt. % Ti3SnC2/Cu composite was synthesized by hot pressed sintering, and its tribological properties against AISI52100 steel balls were investigated using a ball-on-disk wear tester. The effects of sliding speeds and applied loads on the tribological behavior of Ti3SnC2/Cu were studied. The results showed the wear rate of Ti3SnC2/Cu composite increased with the increase of applied load and decreased with increase of sliding speed. The main tribological mechanisms of Ti3SnC2/Cu were abrasive wear and slightly oxidative wear. The friction coefficient of Ti3SnC2/Cu composite was stable and much lower than that of Cu at the same conditions. The loads were effectively born by the Ti3SnC2particles and the wear resistance of the matrix was obviously improved.


2015 ◽  
Vol 813-814 ◽  
pp. 121-126
Author(s):  
N.G. Siddesh Kumar ◽  
G.S. Shiva Shankar ◽  
S. Basavarajappa

In this study, B4C and MoS2 were taken as reinforcements and Al2219 as matrix material. The hybrid MMC’s were produced by stir casting technique and Mechanical,Tribological properties of aluminium metal matrix hybrid composites was studied. K2TiF6 halide salt with 0.4Ti/B4C ratio were taken to improve the wettablity of composites.The hybrid composites were characterized by using SEM and XRD.The result reviles that, the fairly distribution of B4Cp and MoS2 right through the image and no clustering can be seen.XRD pattern shows the occurrence of B4C and MoS2 in prepared composites. The Physical and Mechanical properties were determined for Al2219 and hybrid composites. Micro Vickers Hardness of matrix material is low and for hybrid composite is high. Ultimate tensile strength and yield strength of prepared hybrid composites is low when compared to Al2219; it is generally due to crack propagation and particle pull out of MoS2 particle.The dry sliding wear behavior were examine by pin-on disc tribometer for different sliding velocities and test result reviles the specific wear rate is minimum for 1.26 m/s and maximum for 6.30 m/s, as the sliding velocity increases the specific wear rate increases. Tensile fractured surface and worn surface pin samplesof Al2219 and hybrid MMC’s were examine using SEM micrograph


2020 ◽  
Vol 72 (10) ◽  
pp. 1153-1158 ◽  
Author(s):  
Yafei Deng ◽  
Xiaotao Pan ◽  
Guoxun Zeng ◽  
Jie Liu ◽  
Sinong Xiao ◽  
...  

Purpose This paper aims to improve the tribological properties of aluminum alloys and reduce their wear rate. Design/methodology/approach Carbon is placed in the model at room temperature, pour 680°C of molten aluminum into the pressure chamber, and then pressed it into the mold containing carbon felt through a die casting machine, and waited for it to cool, which used an injection pressure of 52.8 MPa and held the same pressure for 15 s. Findings The result indicated that the mechanical properties of matrix and composite are similar, and the compressive strength of the composite is only 95% of the matrix alloy. However, the composite showed a low friction coefficient, the friction coefficient of Gr/Al composite is only 0.15, which just is two-third than that of the matrix alloy. Similarly, the wear rate of the composite is less than 4% of the matrix. In addition, the composite can avoid severe wear before 200°C, but the matrix alloy only 100°C. Originality/value This material has excellent friction properties and is able to maintain this excellent performance at high temperatures. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0454/


Author(s):  
Ying Yan ◽  
Xuelin Lei ◽  
Yun He

The effect of nanoscale surface texture on the frictional and wear performances of nanocrystalline diamond films under water-lubricating conditions were comparatively investigated using a reciprocating ball-on-flat tribometer. Although the untreated nanocrystalline diamond film shows a stable frictional state with an average friction coefficient of 0.26, the subsequent textured films show a beneficial effect on rapidly reducing the friction coefficient, which decreased to a stable value of 0.1. Furthermore, compared with the nanocrystalline diamond coating, the textured films showed a large decreasing rate of the corresponding ball wear rate from 4.16 × 10−3 to 1.15 × 10−3 mm3/N/m. This is due to the fact that the hydrodynamic fluid film composed of water and debris can provide a good lubrication environment, so the entire friction process has reached the state of fluid lubrication. Meanwhile, the surface texture can greatly improve the hydrophilicity of the diamond films, and as the texture density increases, the water contact angle decreases from 94.75° of the nanocrystalline diamond film to 78.5° of the textured films. The proper textured diamond film (NCD90) exhibits superior tribological properties among all tested diamond films, such as short run-in period, low coefficient of friction, and wear rate.


2010 ◽  
Vol 654-656 ◽  
pp. 2763-2766 ◽  
Author(s):  
Li Wen Mu ◽  
Xin Feng ◽  
Yi Jun Shi ◽  
Huai Yuan Wang ◽  
Xiao Hua Lu

The tribological properties of polyimide (PI) composites reinforced with graphite or MoS2 sliding in liquid alkali and water as well as dry friction were investigated using a ring-on-ring tester. The results show that the friction coefficient (μ) and wear rate (W) for both graphite/PI and MoS2/PI composites in different liquid mediums are μdry>μwater >μalkali and Wwater>Wdry >Walkali. Results also indicate that the friction coefficient and wear rate of the PI composites filled with different solid lubricants are μMoS2 >μgraphite and W MoS2 >Wgraphite in different liquid mediums. In addition, the hydrophobic inorganic fillers are fit for the reinforcement of polymer-based composites sliding in liquid mediums. It is also concluded from the authors’ work that the wear rate and friction coefficient of polymer-based (such as PI, PTFE) composites in the alkali lubricated conditions is lowest among all the friction conditions. This may be attributed to the ionic hydration in the alkaline solution.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1854
Author(s):  
Fei-xia Zhang ◽  
Yan-qiu Chu ◽  
Chang-sheng Li

This paper presents a facile and effective method for preparing Ni/NbSe2 composites in order to improve the wettability of NbSe2 and copper matrix, which is helpful in enhancing the friction-reducing and anti-wear properties of copper-based composites. The powder metallurgy (P/M) technique was used to fabricate copper-based composites with different weight fractions of Ni/NbSe2, and tribological properties of composites were evaluated by using a ball-on-disk friction-and-wear tester. Results indicated that tribological properties of copper-based composites were improved by the addition of Ni/NbSe2. In particular, copper-based composites containing 15 wt.% Ni/NbSe2 showed the lowest friction coefficient (0.16) and wear rate (4.1 × 10−5 mm3·N−1·m−1) among all composites.


2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Pranav Dev Srivyas ◽  
M.S. Charoo

Advanced composites are the materials of the new generation. Hence, the focus of the study is to determine the tribological properties of the eutectic Al-Si alloy reinforced with (2, 4, 6, 8, and10 wt. %) of n-Al2O3 against chrome-plated steel ball under dry sliding conditions. The novelty of this work is the fabrication of the composite sample with this elemental composition, which is not done before. Spark plasma sintering (SPS) nonconventional fabrication method is used to fabricate advanced composite samples. Friction coefficient (COF) and wear rate of the composite samples were studied under high load, varying from 50 N to 300 N, using the ball-on-disc tribometer configuration, with other parameters such as stroke, frequency, sliding distance, and sliding velocity remaining constant at 2 mm, 30 Hz, 120 meter, and 0.120 m/s, respectively. Reduction in wear volume for the advanced composite was reported in the range 15.45–44.58% compared to the base alloy (eutectic Al-Si alloy). An increase in friction coefficient was reported in the range 28.80–35.65% compared to the base matrix alloy material. It was also reported that the wear rate increases and the friction coefficient of the composite sample decreases with an increase in load for the tribo-pair. It was observed that an increase in the wt. % of reinforcement influences the friction and wear behavior of the composite. Wear mechanism at high load was characterized by plastic deformation, adhesion, delamination, and abrasion wear. For pre- and postcharacterization of surface and worn tracks, scanning electron microscopy (SEM) electron dispersion spectroscopy (EDS), 3D surface profilometer, and optical microscopy were used. This work aimed to investigate the influence of load on the tribological properties of Al-Si eutectic reinforced n-Al2O3 under dry sliding conditions. Its main objective was to provide a new contribution to the tribological behavior of these composites fabricated using the nonconventional spark plasma sintering method.


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