Effect of addition of SiC particles on the Microstructure and Hardness of Al-SiC composite

10.30544/590 ◽  
2021 ◽  
Vol 27 (1) ◽  
pp. 49-56
Author(s):  
Hareesha G ◽  
N Chikkanna ◽  
Saleemsab Doddamani ◽  
Anilkumar S Kallimani
Keyword(s):  
Silicon Carbide ◽  
Stir Casting ◽  
Age Hardening ◽  
Particulate Composites ◽  
Matrix Composites ◽  
Hardness Testing ◽  
Casting Technique ◽  
Sic Particles ◽  
The Matrix ◽  
Aluminum Silicon Carbide

This work aims to investigate the effect of the addition of silicon carbide particles on the microstructure and the hardness of the Al-SiC metal matrix composites. The said composite is prepared using the stir casting technique for different weight percentages of the SiC particles. The higher composition of the reinforcement causes the clustering of the particles in the matrix. Thus, research has to be carried out on the aluminum-silicon carbide composites with the reinforcement 3wt%, 6wt%, 9wt%, and 12wt% of SiC particles to obtain the optimized composition. In order to study the microstructure and the reinforcement distribution in the matrix, a scanning electron microscope is utilized. The hardness testing has been carried out using the Vickers’ indentation technique for the as-cast and age hardening conditions. From the microstructural study, it is observed that the microstructure of the said composite exhibits the uniform distribution of the reinforcement. The EDX results show the presence of the reinforcing elements in the Al-SiC composite. From the results obtained from the hardness testing, it is observed that the presence of the carbide element in the composite increases the hardness of the Al-SiC particulate composites.

Evaluation of Mechanical Properties of Aluminum Alloy (Al2024) Reinforced with Silicon Carbide (SiC) Metal Matrix Composites

2017 ◽  
Vol 263 ◽  
pp. 184-188 ◽  
Author(s):  
P. Subramanya Reddy ◽  
R. Kesavan ◽  
B. Vijaya Ramnath
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Base Alloy ◽  
Stir Casting ◽  
Matrix Composites ◽  
Alloy Matrix ◽  
Casting Technique ◽  
Sic Particles

The investigation of mechanical properties of silicon carbide (SiC) powders reinforced with aluminum alloy composites are recorded in this paper. SiC powders of approximately 35µm size were added in an aluminum alloy matrix to manufacture the samples of ratios 1, 2, 3 and 4 by weight % using the stir casting technique. The specimens were fabricated and several tests were conducted to evaluate the mechanical properties such as tensile strength, hardness and impact strength and then the values are compared with the base alloy. It has been observed from the results that the hardness, impact energy and tensile strength increases with the increase in % of SiC particles until 2% and drops on further increase in the SiC particles.

An Investigation of Mechanical Properties on Aluminium 6061 Reinforced with Silicon Carbide - Metal Matrix Composites

2015 ◽  
Vol 787 ◽  
pp. 568-572 ◽  
Author(s):  
A. Radha ◽  
K.R. Vijayakumar
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Metal Matrix ◽  
Charpy Impact ◽  
Vortex Method ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
High Fatigue

Composite materials like Aluminium metal matrix composite is playing a very important role in manufacturing industries e.g. automobile and aerospace industries, due to their superior properties such as light weight, low density, high specific modulus, high fatigue strength etc., In this study Aluminium(Al 6061) is reinforced with Silicon Carbide particles and fabricated by Stir Casting Technique (vortex method). The MMC rectangular bars (samples) are prepared with Al6061 and SiC (28 µ size) as the reinforced particles by weight fraction from 0%, 5%, 10%, and 15% of SiC. The microstructure analysis and Mechanical properties like Tensile Strength, Vickers Hardness and Charpy Impact Strength were investigated on prepared specimens. It is observed that the properties are increased with increasing of reinforced specimens by weight fraction.

Mechanical properties and fracture mechanism of ZA-27/TiO2 particulate metal matrix composites

2003 ◽  
Vol 217 (3) ◽  
pp. 201-206 ◽  
Author(s):  
K H W Seah ◽  
S C Sharma ◽  
M Krishna
Keyword(s):  
Mechanical Properties ◽  
Titanium Dioxide ◽  
Fracture Mechanism ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Primary Objective ◽  
Matrix Composites ◽  
Casting Technique ◽  
Titanium Dioxide Particle ◽  
The Matrix

The mechanical properties and the fracture mechanism of composites consisting of ZA-27 alloy reinforced with titanium dioxide particles were investigated with the primary objective of understanding the influence of the particulate reinforcement on the mechanical behaviour of the ZA-27 alloy. The titanium dioxide particle content in the composites ranged from 0 to 6 per cent, in steps of 2 wt %. The composites were fabricated by the stir casting technique in which the reinforcement particles were dispersed in the vortex created in the molten matrix alloy. The study revealed improvements in Young's modulus, ultimate tensile strength (UTS), compressive strength, yield strength and hardness of the composites as the titanium dioxide content was increased, but at the expense of ductility and impact strength. The fracture behaviour of the composite was also significantly influenced by the presence of titanium dioxide particles. Eventual fracture was a result of crack propagation through the matrix as well as through the reinforcing particles. Scanning electron microscopy and fractography analyses were carried out to provide suitable explanations for the observed phenomena.

Characterization and mechanical response of novel Al-(Mg–TiFe–SiC) metal matrix composites developed by stir casting technique

2019 ◽  
Vol 53 (28-30) ◽  
pp. 3929-3938 ◽  
Author(s):  
Samuel O Akinwamide ◽  
Serge M Lemika ◽  
Babatunde A Obadele ◽  
Ojo J Akinribide ◽  
Bolanle T Abe ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Metal Matrix ◽  
Mechanical Response ◽  
Frictional Coefficient ◽  
Stir Casting ◽  
Matrix Composites ◽  
Tribological Behaviour ◽  
Casting Technique ◽  
Electron Microscopes

This study was conducted to investigate the synthesis, characterization and mechanical properties of aluminium reinforced with ferrotitanium and silicon carbide via stir casting technique. Microstructures of as-cast samples were analysed using optical and scanning electron microscopes equipped with energy-dispersive X-ray spectroscopy. The mechanical properties in terms of hardness, tensile, tribological behaviour and fracture were assessed. Results showed that the homogeneous dispersion of reinforcement was within the metal matrix composite. Tribological study revealed a decrease in frictional coefficient of the composites with lowest frictional coefficient observed in composite with addition of silicon carbide as reinforcement. Morphology of fractured surface displayed a reduction in the size of dimples formed in reinforced aluminium composites when compared with larger dimple sizes observed in as-cast aluminium alloy.

Optimization of Drilling Process on Al-SiC Composite Using Grey Relation Analysis

2017 ◽  
pp. 392-406
Author(s):  
K. Vinoth Babu ◽  
M. Uthayakumar ◽  
J. T. Winowlin Jappes ◽  
T. P. D. Rajan
Keyword(s):  
Volume Fraction ◽  
Cutting Speed ◽  
Microscopy Study ◽  
Stir Casting ◽  
Experimental Result ◽  
Drilling Process ◽  
Machining Parameters ◽  
Matrix Composites ◽  
Casting Technique ◽  
The Matrix

This study reveals the multi objective optimization of machining parameters in drilling of SiC reinforced with aluminium metal matrix composites through grey relational analysis. The composite is prepared with varying volume fraction of the reinforcement by liquid metal stir casting technique. Uniform distribution of SiC particle in the matrix is witnessed through microscopy study and observed that the hardness and strength on different composite. The drilling experiments were performed with coated carbide tool with different point angle such as 90o, 120o and 140o. Cutting speed, feed, point angle and volume fraction are considered as input parameters and the performance characteristics such as surface roughness and thrust force are observed as output response in this study. The significant contributions of these factors are determined using Analysis of Variance (ANOVA). The optimized process parameters have been validated by the confirmation test. The experimental result shows that point angle influences more on output performance followed by feed and cutting speed.

Influence of fly ash particles on tensile and impact behaviour of aluminium (Al/3Cu/8.5Si) metal matrix composites

2014 ◽  
Vol 21 (2) ◽  
pp. 181-189 ◽  
Author(s):  
Krishnan Ravi Kumar ◽  
Kothavady Mylsamy Mohanasundaram ◽  
Ramanathan Subramanian ◽  
Balasubramaniam Anandavel
Keyword(s):  
Fly Ash ◽  
Ductile Failure ◽  
Stir Casting ◽  
Aluminium Matrix ◽  
Matrix Composites ◽  
Particle Content ◽  
Impact Behaviour ◽  
Casting Technique ◽  
Unreinforced Material ◽  
The Matrix

AbstractThe present work aimed to study the tensile and impact behaviour of fly ash particle reinforced aluminium matrix composites. Fly ash particles reinforced aluminium (Al/3Cu/8.5Si) matrix composites were fabricated by the stir casting technique. Three different size ranges of fly ash particles (50–75, 75–103 and 103–150 μm) were used. The composites were subjected to tensile and impact tests. The tensile and impact fracture surfaces of the aluminium alloy and composites were investigated using a scanning electron microscope to characterise the fracture mechanism of the composites. The tensile strength of composites increased, while the ductility and impact strength of composites decreased with an increase in fly ash particle content. The fracture surface of the unreinforced material was characterised by uneven distribution of a large number of dimples resulting in ductile failure. In the case of composites, the presence of hard and brittle reinforcement particles in the ductile aluminium matrix places constraints on the plastic flow of the matrix leading to brittle failure with an increase in fly ash particles.

Synthesis and mechanical behaviour of green metal matrix composites using waste eggshells as reinforcement material

2016 ◽  
Vol 5 (3) ◽  
Author(s):  
Shashi Prakash Dwivedi ◽  
Satpal Sharma ◽  
Raghvendra Kumar Mishra
Keyword(s):  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Testing Machine ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
The Matrix ◽  
Chicken Eggshell

AbstractChicken eggshell (ES) is an aviculture by-product that has been listed worldwide as one of the worst environmental problems. The effective utilisation of ES biowaste is strongly encouraged in our society due to environmental and economic reasons. The aluminium alloy (AA) 2014/5 wt% carbonised ES metal matrix composite used in this study was fabricated by electromagnetic stir casting technique at parameters of 12 A (current), 180 s (time) and 700°C (matrix pouring temperature), respectively, and immediately extruded on universal testing machine at 60 MPa using cylindrical H13 tool steel die coated with graphite to avoid upper flow of ES particles and to improve wettability of carbonised ES with AA2014 alloy. Microstructures of composites show uniform distribution of carbonised ES particles. Density and overall cost of the metal matrix composite decreases 3.57% and 5%, respectively, when carbonised ES particulate is added 5% by weight. Tensile strength, hardness, toughness and fatigue strength of AA2014/5 wt% carbonized eggshell composite were also measured. Results show an improvement in these mechanical properties with addition of ES in the matrix alloy.

Coefficient of Thermal Expansion Measurement of Metal Matrix Composites by Thermo Mechanical Analyser

2011 ◽  
Vol 264-265 ◽  
pp. 663-668 ◽  
Author(s):  
B. Karthikeyan ◽  
S. Ramanathan ◽  
V. Ramakrishnan
Keyword(s):  
Thermal Expansion ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Coefficient Of Thermal Expansion ◽  
Stir Casting ◽  
Matrix Composites ◽  
Aerospace Materials ◽  
Casting Technique ◽  
Actual Use ◽  
The Matrix

The demand of today’s and future spacecrafts for a stable platform for critical payloads is the driving force behind the coefficient of thermal expansion (CTE) measurement of different aerospace materials. The CTE of a composite is different from that given by a simple rule of mixtures. This is because of the presence of reinforcement. The expansion coefficient of reinforcement is less than that of the matrix which introduces a mechanical constraint on the matrix. The degree of constraint is also dependent on the nature of the reinforcement. It is important to point out that interface can exert some influence on the value of CTE, especially for very small particle size. In addition to the interface, the CTE of particle reinforced metal matrix composites (MMCs) is affected by several other factors. To cater the needs of various requirements in a spacecraft making, a wide variety of materials are used. Besides, the indigenization efforts and development of new materials for space-use emphasizes the measurement of CTE before their actual use. Stir casting technique was used to fabricate composites containing Si Cp as reinforcements and special thermo physical properties of the material are found. CTE of the composites are measured by TMA. The experiments have been carried out in the temperature range -1400 C to 5750 C.

scholarly journals Comparative study of cutting force development during the machining of un-hybridized and hybridized ZA43 based metal matrix composites

2019 ◽  
Vol 28 (1) ◽  
pp. 146-152
Author(s):  
K. J. Santhosh Kumar ◽  
Rajaneesh N. Marigoudar
Keyword(s):  
Silicon Carbide ◽  
Cutting Force ◽  
Cutting Parameters ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
Parameters Measurement ◽  
Coated Carbide ◽  
Coated Carbide Tools ◽  
Lathe Tool

AbstractIn the present study, turning of two grades of composites such as ZA43 silicon carbide and ZA43 silicon carbide and graphite was carried out. The fabrication of both categories of composites were done using stir casting technique. The silicon carbide of grit size 60μm with concentration of 5% was reinforced for one category of the composite and for the other grade of composite, 5% silicon carbide and graphite were added. Thus fabricated materials were turned on a conventional lathe using coated carbide tools (SNMG). Dry turning of the fabricated composite was carried out with varying cutting parameters. Measurement of cutting force was done for the both compositions of fabricated materials using lathe tool dynamometer. It was observed that, while machining composite containing silicon carbide and graphite, tool experience more cutting force than composite containing silicon carbide alone.

scholarly journals Fabrication and Properties of Aluminium Matrix Hybrid Nanocomposites By Stir Casting Technique

2019 ◽  
Vol 8 (3) ◽  
pp. 6169-6173
Keyword(s):  
Silicon Carbide ◽  
Composite Materials ◽  
Weight Fraction ◽  
Stir Casting ◽  
Hybrid Nanocomposites ◽  
Nano Particles ◽  
Aluminum Composite ◽  
Casting Technique ◽  
The Matrix ◽  
Properties Of Composites

Regular materials like steel, brass, aluminum and so on will fall flat with no sign. Breaks commencement, spread will happens with in a limited ability to focus. Presently multi day to beat this issue, regular materials are supplanted by Aluminum Composite materials. The best alternative for aluminum composite materials is its unique ability to design the materials to provide necessary features. In this paper, classical simple techniques for manufacturing AMMCs with achievable characteristics are explored by dispersing silicon carbide micro and nano particles in the matrix. The matrix and the reinforcement material were chosen for aluminium (A356) and silicon carbide (micro and nano particles). Experiments carried out were a SiCmicro weight fraction for 10%, and a SiCmicro weight fraction varying for 1%, 2%, 3% and 4%. The result showed that the stir casting method was very successful in achieving uniform strengthening dispersion in the matrix. This was obvious by the improvement of properties of composites over the base metal. The increase in hardness, marginals decrease in electrical conductivity and marginal changes in relative density were shown to be aluminum hybrid nanocomposites

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