scholarly journals Experimental and numerical analysis of impeller recirculation: inlet guide vanes stagger angle effects and rotating disturbances interaction

2021 ◽  
Author(s):  
Poujol Nicolas ◽  
P. Duquesne ◽  
I. Trébinjac
Author(s):  
Yubao Tian ◽  
Yonghong Tang ◽  
Zhiheng Wang ◽  
Guang Xi

A shrouded centrifugal compressor model stage used for 120,000 m3/h oxygen production air separation unit was designed and tested at several IGV stagger angles from −15° to +60° and machine Mach number from 0.97 to 0.5. Present research works aimed to assess the influence of the adjustable IGVs and the IGV modeling on the shrouded centrifugal compressor performance characteristics and inlet flow field and to explore the effect factors of the CFD prediction accuracy and compressor stability at different IGV stagger angles. The measured results show that the model stage with 0° IGV stagger angle yields almost the same stagnation pressure ratio performance as the stage-only model but at a lower peak isentropic efficiency. With an appropriate IGV stagger angle setting ranging from −15° to +30°, the compressor stability could be efficiently enhanced. Numerical studies indicate that a large IGV hub gap may lead to a significant lag effect on the flow angle generated by the inlet guide vanes when increasing the IGV stagger angle.


Author(s):  
Nicolas Poujol ◽  
Isabelle Trébinjac ◽  
Pierre Duquesne

Abstract A research centrifugal compressor stage designed and built by Safran Helicopter Engines is tested at 3 IGV (Inlet Guide Vanes) stagger angles. The compressor stage includes 4 blade rows: axial inlet guide vanes, a backswept splittered impeller, a splittered vaned radial diffuser and axial outlet guide vanes. The methodology for calculating the performance is detailed, including the consideration of humidity in order to minimize errors related in particular to operating atmospheric conditions. The shift of the surge line towards lower mass flow rate as the IGV stagger angle increases highly depends on the rotation speed. The surge line shift is very small at low rotation speeds whereas it significantly increases at high rotation speeds. A firstorder stability analysis of the impeller and diffuser subcomponents shows that the diffuser (resp. impeller) is the first unstable component at low (resp. high) rotation speeds. This situation is unaltered by increasing the IGV stagger angle. At low rotation speeds below a given mass flow rate, rotating instabilities at the impeller inlet are detected at zero IGV stagger angle. Their occurrence is conditioned by the relative flow angle at the tip of the leading edge of the impeller. As the IGV stagger angle increases, the mass flow decreases to maintain a given inlet flow angle. Therefore, the onset of the rotating instabilities is delayed towards lower mass flow rates. At high rotation speeds, the absolute flow angle at the diffuser inlet near surge decreases as the IGV stagger angle increases. As a result, the flow is highly alternate over two adjacent channels of the radial diffuser beyond the surge line at IGV stagger angle of 0°.


2021 ◽  
pp. 1-12
Author(s):  
Nicolas Poujol ◽  
Isabelle Trebinjac ◽  
Pierre Duquesne

Abstract A research centrifugal compressor stage designed and built by Safran Helicopter Engines is tested at 3 IGV (Inlet Guide Vanes) stagger angles. The methodology for calculating the performance is detailed, including the consideration of humidity in order to minimize errors related in particular to operating atmospheric conditions. The shift of the surge line towards lower mass flow rate as the IGV stagger angle increases highly depends on the rotation speed. The surge line shift is very small at low rotation speeds whereas it significantly increases at high rotation speeds. A first-order stability analysis of the impeller and diffuser sub-components shows that the diffuser (resp. impeller) is the first unstable component at low (resp. high) rotation speeds. This situation is unaltered by increasing the IGV stagger angle. At low rotation speeds below a given mass flow rate, rotating instabilities at the impeller inlet are detected at zero IGV stagger angle. Their occurrence is conditioned by the relative flow angle at the tip of the leading edge of the impeller. As the IGV stagger angle increases, the mass flow decreases to maintain a given inlet flow angle. Therefore, the onset of the rotating instabilities is delayed towards lower mass flow rates. At high rotation speeds, the absolute flow angle at the diffuser inlet near surge decreases as the IGV stagger angle increases. As a result, the flow is highly alternate over two adjacent channels of the radial diffuser beyond the surge line at IGV stagger angle of 0°.


Author(s):  
M. Boehle ◽  
M. Cagna ◽  
Lutz Itter

The classical type of inlet guide vanes consists of uncambered or slightly cambered profiles, the stagger angle of which can be varied. A more advantageous possibility of generating an angular momentum in front of the rotor of the first stage contains the application of inlet guide vanes with mechanical flaps. This configuration consists of uncambered profiles with mechanical flaps. In the present paper, flow physics is explained for this configuration and compared with the flow physics for the classical type of inlet guide vanes. The configuration with mechanical flaps is examined numerically for 20 deg. and 32 deg. flap angles. The emphasis lies on the description of the compressible flow phenomena, which become dominant if the Mach number of the incoming flow gets close to the critical Mach number. An analytical estimation for the Mach number at the exit of the guide vanes is introduced and the results are discussed together with the results of the CFD simulations.


2017 ◽  
Vol 17 (17) ◽  
pp. 1-10
Author(s):  
Mostafa Samy ◽  
Mohamed Metwally ◽  
Wael Elmayyah ◽  
Ibrahem Elsherif

Author(s):  
Peng Wang ◽  
Mehrdad Zangeneh ◽  
Bryn Richards ◽  
Kevin Gray ◽  
James Tran ◽  
...  

Engine downsizing is a modern solution for the reduction of CO2 emissions from internal combustion engines. This technology has been gaining increasing attention from industry. In order to enable a downsized engine to operate properly at low speed conditions, it is essential to have a compressor stage with very good surge margin. The ported shroud, also known as the casing treatment, is a conventional way used in turbochargers to widen the working range. However, the ported shroud works effectively only at pressure ratios higher than 3:1. At lower pressure ratio, its advantages for surge margin enhancements are very limited. The variable inlet guide vanes are also a solution to this problem. By adjusting the setting angles of variable inlet guide vanes, it is possible to shift the compressor map toward the smaller flow rates. However, this would also undermine the stage efficiency, require extra space for installing the inlet guide vanes, and add costs. The best solution is therefore to improve the design of impeller blade itself to attain high aerodynamic performances and wide operating ranges. This paper reports a recent study of using inverse design method for the redesign of a centrifugal compressor stage used in an electric supercharger, including the impeller blade and volute. The main requirements were to substantially increase the stable operating range of the compressor in order to meet the demands of the downsized engine. The three-dimensional (3D) inverse design method was used to optimize the impeller geometry and achieve higher efficiency and stable operating range. The predicted performance map shows great advantages when compared with the existing design. To validate the computational fluid dynamics (CFD) results, this new compressor stage has also been prototyped and tested. It will be shown that the CFD predictions have very good agreement with experiments and the redesigned compressor stage has improved the pressure ratio, aerodynamic efficiency, choke, and surge margins considerably.


Author(s):  
Sang-Won Kim ◽  
Youn-Jea Kim

An axial-flow pump has a relatively high discharge flow rate and specific speed at a relatively low head and it consists of an inlet guide vane, impeller, and outlet guide vane. The interaction of the flow through the inlet guide vane, impeller, and outlet guide vane of the axial-flow pump has a significant effect on its performance. Of those components, the guide vanes especially can improve the head and efficiency of the pump by transforming the kinetic energy of the rotating flow, which has a tangential velocity component, into pressure energy. Accordingly, the geometric configurations of the guide vanes such as blade thickness and angle are crucial design factors for determining the performance of the axial-flow pump. As the reliability of Computational Fluid Dynamics (CFD) has been elevated together with the advance in computer technology, numerical analysis using CFD has recently become an alternative to empirical experiment due to its high reliability to measure the flow field. Thus, in this study, 1,200mm axial-flow pump having an inlet guide vane and impeller with 4 blades and an outlet guide vane with 6 blades was numerically investigated. Numerical study was conducted using the commercial CFD code, ANSYS CFX ver. 16.1, in order to elucidate the effect of the thickness and angle of the guide vanes on the performance of 1,200mm axial-flow pump. The stage condition, which averages the fluxes between interfaces and is accordingly appropriate for the evaluation of pump performance, was adopted as the interface condition between the guide vanes and the impeller. The rotational periodicity condition was used in order to enable a simplified geometry to be used since the guide vanes feature multiple identical regions. The shear stress transport (SST) k-ω model, predicting the turbulence within the flow in good agreement, was also employed in the CFD calculation. With regard to the numerical simulation results, the characteristics of the pressure distribution were discussed in detail. The pump performance, which will determine how well an axial-flow pump will work in terms of its efficiency and head, was also discussed in detail, leading to the conclusion on the optimal blade thickness and angle for the improvement of the performance. In addition, the total pressure loss coefficient was considered in order to investigate the loss within the flow paths depending on the thickness and angle variations. The results presented in this study may give guidelines to the numerical analysis of the axial-flow pump and the investigation of the performance for further optimal design of the axial-flow pump.


1967 ◽  
Vol 9 (4) ◽  
pp. 265-277 ◽  
Author(s):  
A. D. S. Carter

The layout of a hovercraft leads naturally to the choice of a radial outward flow fan, but the aerodynamic requirements are more stringent than those normally associated with industrial fans. In this paper a blade loading criterion used extensively in axial flow compressor practice has been adapted to the more general case of radial flow fans. Using this criterion maximum fluid deflections and maximum temperature rise coefficients have been calculated. It is shown that fluid deflections in radial fans should be substantially lower than those in axial flow machines. For high work output the ratio of rotor outside diameter to rotor inside diameter should be as close to unity as is mechanically possible. Inlet guide vanes would be of no benefit to the conventional industrial type centrifugal fan, but for such applications as hovercraft inlet guide vanes could be most beneficial. The paper outlines those areas in which further research is necessary fully to confirm the approach, and hence the quantitative values, given in this paper.


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