scholarly journals Parametric Study and Design Optimization ....

10.29007/lbz2 ◽  
2018 ◽  
Author(s):  
Vijaypratap R. Singh ◽  
Mahesh J. Zinzuvadia ◽  
Saurin Sheth ◽  
Ruchir J. Desai

To improve the hydrodynamic performance of the centrifugal pump, in present work a DOE technique Taguchi L9 orthogonal array experiment was carried out to optimize the impeller design parameters. The Navier-Stokes equations for three-dimensional steady flow is solved by computational fluid dynamics (CFD) code. The experimental test result of the original pump was compared with the data predicted from the numerical simulation. The comparison shows the closeness of predicted values with the experimental values, leads to validation of the numerical model under the specific range of operating conditions. Four geometric parameters of impeller were chosen as the variable factors viz. Number of blade, Impeller blade outlet angle, Impeller blade Inlet angle and Impeller blade wrapping angle. According to L9 orthogonal array, nine impellers were modelled using CAD modelling software and CFD analysis is carried out using ANSYS CFX. The impellers were equipped with the same volute during all the simulations. The modelled impellers were simulated by the same numerical method, which has been validated. The best parametric combination for higher efficiency is analysed finally. Results show the improvement of 4.25% higher efficiency compared with the original pump. The geometry selected for this model may be the best one to get the maximum efficiency for such pumps.

2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Ling Zhou ◽  
Weidong Shi ◽  
Weigang Lu ◽  
Bo Hu ◽  
Suqing Wu

In this paper, the design methodology of a new type of three-dimensional surface return diffuser (3DRD) is presented and described in detail. The main goal was to improve the hydrodynamic performance of the deep-well centrifugal pump (DCP). During this study, a two-stage DCP equipped with two different type diffusers was simulated employing the commercial computational fluid dynamics (CFD) software ANYSY-Fluent to solve the Navier-Stokes equations for three-dimensional steady flow. A sensitivity analysis of the numerical model was performed in order to impose appropriate parameters regarding grid elements number and turbulence model. The flow field and the static pressure distribution in the diffusers obtained by numerical simulation were analyzed, and the diffuser efficiency was defined to quantify the pressure conversion capability. The prototype experimental test results were acquired and compared with the data predicted from the numerical simulation, which showed that the performance of the pump with 3DRD is better than that of the traditional cylindrical return diffuser (CRD) under all operating conditions. The efficiency and single-stage head of the pump with 3DRD have been significantly improved compared with the standard DCP of the same class.


Author(s):  
Wei Li ◽  
Hua Ouyang ◽  
Zhao-hui Du

To give insight into the clocking effect and its influence on the wake transportation and its interaction, the unsteady three-dimensional flow through a 1.5-stage axial low pressure turbine is simulated numerically using a density-correction based, Reynolds-Averaged Navier-Stokes equations commercial CFD code. The 2nd stator clocking is applied over ten equal tangential positions. The results show that the harmonic blade number ratio is an important factor affecting the clocking effect. The clocking effect has a very small influence on the turbine efficiency in this investigation. The efficiency difference between the maximum and minimum configuration is nearly 0.1%. The maximum efficiency can be achieved when the 1st stator wake enters the 2nd stator passage near blade suction surface and its adjacent wake passes through the 2nd stator passage close to blade pressure surface. The minimum efficiency appears if the 1st stator wake impinges upon the leading edge of the 2nd stator and its adjacent wake of the 1st stator passed through the mid-channel in the 2nd stator.


Author(s):  
Zhang Lisheng ◽  
Jiang Jin ◽  
Xiao Zhihuai ◽  
Li Yanhui

In this paper numerical simulations were conducted to analyze the effects of design parameters and distribution of balancing-hole on the axial-force of a partial emission pump. The studied pump is a single stage pump with a Barske style impeller. Based on the original impeller, we designed 7 pumps with different balancing-hole diameters and the partial emission pump equipped with different impellers were simulated employing the commercial computational fluid dynamics (CFD) software Fluent 12.1 to solve the Navier-Stokes equations for three-dimensional steady flow. A sensitivity analysis of the numerical model was performed with the purpose of balancing the contradiction of numerical accuracy and the cost of calculation. The results showed that, with increasing of the capacity, the axial force varies little. The diameter of the inner balancing-hole plays a dominant role of reducing axial-force of partial emission pump, the axial-force decreases with increasing of inner balancing-hole diameter on the whole range of operation, the axial-force of impeller without inner balancing-hole is approximately 3 times larger than that of impeller with inner balancing-hole. While the diameter of outer balancing-hole has a reverse effects compared with that of inner balancing-hole. With increasing of outer balancing-hole, the axial force increases accordingly.


Author(s):  
Hong Won Kim ◽  
Jae Hoon Chung ◽  
Hyo Seong Lee ◽  
Min Ouk Choi

The primary design goal of a compressor is focused on improving efficiency. Secondary objective is to widen the compressor’s operating range. This paper presents a numerical and experimental investigation of the influence of the bleed slot to enlarge operating range for the 1.2MW class centrifugal compressor installed in a turbocharger. The main design parameters of the bleed slot casing are upstream slot position, inlet pipe slope, downstream slot position and width. The DOE (design of experiment) method was carried out to optimize the casing design. Numerical analyses were done by the commercial code ANSYS-CFX based on the three dimensional Reynolds-averaged Navier-Stokes equations. From the analysis, as the downstream slot position and width are smaller and upstream position is located away from impeller inlet, efficiency and pressure ratio are increased. Experimental works were done with and without the bleed slot casing. The simulation results were in good agreement with the test data. In case without the bleed slot casing, the surge margin value came out to be only 11.8% but with the optimized bleed slot design, the surge margin reached 23%. Therefore, the surge margin increase of 11.2% was achieved.


2015 ◽  
Vol 65 (4) ◽  
pp. 261 ◽  
Author(s):  
M.S.R. Chandra Murthy ◽  
Debasis Chakraborty

<p>Computational fluid dynamics methodology was used in characterising jet vane based thrust vector control systems of tactical missiles. Three-dimensional Reynolds Averaged Navier-Stokes equations were solved along with two-equation turbulence model for different operating conditions. Nonlinear regression analysis was applied to the detailed CFD database to evolve a mathematical model for the thrust vector control system. The developed model was validated with series of ground based 6-Component static tests. The proven methodology is applied toa new configuration.</p><p><strong>Defence Science Journal, Vol. 65, No. 4, July 2015, pp. 261-264, DOI: http://dx.doi.org/10.14429/dsj.65.7960</strong></p>


2020 ◽  
Vol 8 (6) ◽  
pp. 3977-3980

A numerical analysis is carried out to understand the flow characteristics for different impeller configurations of a single stage centrifugal blower. The volute design is based on constant velocity method. Four different impeller configurations are selected for the analysis. Impeller blade geometry is created with point by point method. Numerical simulation is carried out by CFD software GAMBIT 2.4.6 and FLUENT 6.3.26. GAMBIT work includes geometry definition and grid generation of computational domain. This process includes selection of grid types, grid refinements and defining correct boundary conditions. Processing work is carried out in FLUENT. The viscous Navier-Stokes equations are solved with control volume approach and the k-ε turbulence model. In this three dimensional numerical analysis is carried out with steady flow approach. The rotor and stator interaction is solved by mixing plane approach. Results of simulation are presented in terms of flow parameters, at impeller outlet and various angular positions inside the volute. Also, the contours of flow properties are presented at the outlet plane of fluid domain. Results suggest that for the same configurations of centrifugal blower, as we change geometrical parameter of impeller the flow inside the blower get affected.


Author(s):  
R. Heider ◽  
J. M. Duboue ◽  
B. Petot ◽  
G. Billonnet ◽  
V. Couaillier ◽  
...  

A 3D Navier-Stokes investigation of a high pressure turbine rotor blade including tip clearance effects is presented. The 3D Navier-Stokes code developed at ONERA solves the three-dimensional unsteady set of mass-averaged Navier-Stokes equations by the finite volume technique. A one step Lax-Wendroff type scheme is used in a rotating frame of reference. An implicit residual smoothing technique has been implemented, which accelerates the convergence towards the steady state. A mixing length model adapted to 3D configurations is used. The turbine rotor flow is calculated at transonic operating conditions. The tip clearance effect is taken into account. The gap region is discretized using more than 55,000 points within a multi-domain approach. The solution accounts for the relative motion of the blade and casing surfaces. The total mesh is composed of five sub-domains and counts 710,000 discretization points. The effect of the tip clearance on the main flow is demonstrated. The calculation results are compared to a 3D inviscid calculation, without tip clearance.


2015 ◽  
Author(s):  
Afzal Husain ◽  
Nasser A. Al-Azri ◽  
Abdus Samad ◽  
Sun-Min Kim ◽  
Kwang-Yong Kim

The current study investigated comparative performance of wall-confined and unconfined multiple micro-jet impingement heat sink models for electronic cooling applications. The pressure-drop and thermal characteristics were determined for steady incompressible and laminar flow by solving three-dimensional Navier–Stokes equations. Several parallel and staggered micro-jet configurations consisting of a maximum of 16 jet impingements were tested. The effectiveness of various micro-jet configurations, i.e., inline 2×2, 3×3 and 4×4 jets, and staggered 5-jet and 13-jet arrays with nozzle diameters 50, 76, and 100 μm, were analyzed at various flow rates for the maximum temperature-rise, pressure-drop and heat transfer coefficient characteristics. Two design parameters, the ratio of jet diameter to height of the channel and jet distribution, were chosen for comparative performance analysis.


Author(s):  
Yan Jin ◽  
Chao Liu ◽  
Li Cheng

Research on three-dimensional flow field in a tubular pumping system using numerical simulation based on the Reynolds time-averaged Navier-Stokes equations and the RNG k–ε turbulent model. By using this method, the performance of pumping system such as head, shaft power and efficiency are predicted based on the calculation of different operating conditions in the discharge range from 20L/s to 35L/s at the same rotating speed. For verifying the accuracy and reliability of the calculation results, a tubular pumping system bedstand is designed for the permarmance test. The comparison of simulation results and the experiment data shown that the calculation performances close agreement with the experiment results in the high efficiency area, but in the condition of large discharge and low discharge, deviations were existed between the two results. Combining with the results of numerical simulation and experiment, which can provide more evidences for the hydraulic performances prediction and optimization design of pumping system.


2011 ◽  
Vol 2011 ◽  
pp. 1-16 ◽  
Author(s):  
Massinissa Djerroud ◽  
Guyh Dituba Ngoma ◽  
Walid Ghie

This paper presents the numerical investigation of the effects that the pertinent design parameters, including the blade height, the blade number, the outlet blade angle, the blade width, and the impeller diameter, have on the steady state liquid flow in a three-dimensional centrifugal pump. Three cases were considered for this study: impeller, combined impeller and volute, and combined impeller and diffuser. The continuity and Navier-Stokes equations with the k-ε turbulence model and the standard wall functions were used by means of ANSYS-CFX code. The results achieved reveal that the selected key design parameters have an impact on the centrifugal pump performance describing the pump head, the brake horsepower, and the overall efficiency. To valid the developed approach, the results of numerical simulation were compared with the experimental results considering the case of combined impeller and diffuser.


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