scholarly journals Feasibility of Utilization of Industrial Polyurethane (PU) Rubber Waste in Geopolymer Concrete.

10.29007/2xq2 ◽  
2018 ◽  
Author(s):  
Jaydev Pandya ◽  
Siddharth Shah ◽  
Shemal Dave

Concrete being most widely used construction material across the world need to be sustainable. This study aims at feasibility study the effects of addition of PU rubber in geopolymer concrete for its strength. PU rubber is formed by polymerization process. A long and low crosslinking chain gives stretchy polymer and a short and high crosslinking chain gives hard polymer. High amounts of crosslinking give tough or rigid polymers. Geopolymer concrete includes an alternate material i.e Fly ash in replacement of cement, as a binding material . Fly ash reacts with the alkaline activated solution i.e mixture of Sodium Hydroxide (NaOH) and Sodium Silicate (Na2SiO3) forming a gel which binds the aggregates thoroughly. Cubes of size 150mm x 150mm x 150mm were casted and oven curing was done for 24 hour at 100°C. Compression test was performed in hardened state, for different proportions of replacing the aggregate with PU rubber i.e. 5%, 10%, 15%, 20%. Compressive strength test was performed at 7 & 28 days. Results were obtained and compared. Optimum mixes are Fly ash Coarse aggregate, Fine aggregate, Solution of NaOH and Na2SiO3 combined. Decrease in strength was observed at 7 & 28 days.

Author(s):  
B Anitha Rani V Bhargavi,

Concrete is the most widely used construction material all over the world. The quantity of the water plays an important role in the preparation of concrete. And the demand of concrete is increasing day by day and cement is used for satisfying the need of development of infrastructure facilities, 1 tonne cement production generates 1 tonne CO2, which adversely affect the environment. In order to reduce the use of OPC and CO2 generation, the new generation concrete has been developed such as Geopolymer concrete (GPC). Geopolymers are inorganic polymers and their chemical composition is similar to natural materials. Geopolymer binders are the alternatives in the development of acid resistant concrete i.e. durability of concrete. Geopolymer concrete is produced using Fly ash at 100% replacement to cement and binders like NaOH, Na2SiO3 to ignite the geopolymerisation. Many studies were carried out on properties of geopolymer concrete. This study focuses on enhancing the strength of geopolymer concrete by using fibers. 60% polyester and 40% polypropylene fibers are added to geopolymer concrete addition with Fly ash content. The trail mixes were casted with addition of fibers at different percentages like (0.20, 0.25, 0.30, 0.35, 0.40, 0.45 and 0.50 %). Then samples were air-cured for 28 days at ambient temperature. Compressive strength test is conducted on the samples after 3, 7 and 28 days. The optimum value is obtained at 0.40% addition of fibers when compared to nominal mix(GPC).


2021 ◽  
Vol 309 ◽  
pp. 01114
Author(s):  
K. Veera Babu ◽  
T. Srinivas ◽  
Mahathi Tummala

Concrete is the most adaptable, long-lasting, and dependable construction material on the planet. There are numerous environmental concerns associated with the production of OPC, and natural sand is becoming more expensive and scarce as a result of unlawful river sand dredging. The greatest replacement material for traditional concrete is geopolymer concrete with low calcium fly ash. The purpose of this paper is to investigate the mechanical properties of geopolymer concrete of grades G30 and G50, which are equivalent to M30 and M50, when river sand is substituted in various quantities with manufactured sand, such as 0%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, and 100%. When compared to the equivalent grades of controlled concrete, geopolymer concrete improves mechanical properties such as compressive, tensile, and flexural strengths.


2019 ◽  
pp. 8-12
Author(s):  
D. S. Patare ◽  
P. A. Chavana ◽  
S. L. Hake

GGBS based Geopolymer concrete is innovative composite material for civil engineering industry for which binding material cement and water is replaced bypozzolanic material like fly ash, GGBS and activated by highly alkaline solutions to act as a binder in the concrete. Mix design procedure used is proposed on the basis of quantity, fineness of fly ash, quantity of water, grading of fine aggregate, fine to total aggregate ratio and GGBS is used for M40 grade of GGBS based Geopolymer concrete. During experimental work, variation of different parameter like ratio of alkaline solution ratio (Na2SiO3/NaOH) of 2 was taken. Different molarities such as 12M and 16M of NaOH was taken. In addition, different percentage of such as 0%, 20%, 40%, 50% of GGBS with solution to fly ash ratio 0.38 and sodium silicate to sodium hydroxide ratio 2 was taken. The samples are cured in oven at 450C temperature for 24 hrs. The results show that the strength of geopolymer concrete increases with increase in percentage of GGBS in the mix. The strength increase up to 40% replacement of fly ash with GGBS after that it starts decreasing. In case of fly ash based geopolymer concrete as there is no CaO content so curing takes place due to polymerization process, but with the addition of GGBS in fly ash based geopolymer concrete curing is due to combine effect of polymerization as well as heat of hydration due to presence of alkaline solution and CaO respectively. As molarity of NaOH increases from 12M to 16M, compressive strength, flexural strength, split tensile strength also increases.


2019 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Purwanto P. ◽  
Himawan Indarto

Portland cement production process which is the conventional concrete constituent materials always has an impact on producing carbon dioxide (CO2) which will damage the environment. To maintain the continuity of development, while maintaining the environment, Portland cement substitution can be made with more environmentally friendly materials, namely fly ash. The substitution of fly ash material in concrete is known as geopolymer concrete. Fly ash is one of the industrial waste materials that can be used as geopolymer material. Fly ash is mineral residue in fine grains produced from coal combustion which is mashed at power plant power plant [15]. Many cement factories have used fly ash as mixture in cement, namely Portland Pozzolan Cement. Because fly ash contains SiO2, Al2O3, P2O3, and Fe2O3 which are quite high, so fly ash is considered capable of replacing cement completely.This study aims to obtain geopolymer concrete which has the best workability so that it is easy to work on (Workable Geopolymer Concrete / Self Compacting Geopolymer Concrete) and obtain the basic characteristics of geopolymer concrete material in the form of good workability and compressive strength. In this study, geopolymer concrete is composed of coarse aggregate, fine aggregate, fly ash type F, and activators in the form of NaOH and Na2SiO3 Be52. In making geopolymer concrete, additional ingredients such as superplastizer are added to increase the workability of geopolymer concrete. From this research, the results of concrete compressive strength above fc' 25 MPa and horizontal slump values reached 60 to 80 centimeters.


Author(s):  
Adriane Pczieczek ◽  
Adilson Schackow ◽  
Carmeane Effting ◽  
Itamar Ribeiro Gomes ◽  
Talita Flores Dias

This study aims to evaluate the application of discarded tire rubber waste and Expanded Polystyrene (EPS) in mortar. For mortars fine aggregate was replaced by 10%, 20% and 30% of rubber and, 7.5% and 15% of EPS. We have verified the consistency, density, amount of air and water retentitivity in fresh state. The compressive strength, water absorption, voids ratio and specific gravity have been also tested in hardened state. The application of rubber powder contributed to the increase in entrained air content and in reducing specific gravity, as well as reducing compressive strength at 28 days. The addition of EPS also contributed to the increase of workability, water absorption and voids ratio, and decreased density and compressive strength when compared to the reference mortar. The use of rubber waste and EPS in mortar made the material more lightweight and workable. The mortars mixtures containing 10% rubber and 7.5% EPS showed better results.


2016 ◽  
Vol 692 ◽  
pp. 129-137
Author(s):  
Shravan Kumar ◽  
Kolli Ramujee

Fly ash–based geopolymer concrete (GPC) comprised of fly ash, Fine aggregate, coarse aggregate, and an alkaline solution, which is a combination of sodium hydroxide and sodium silicate, can play a significant role with respect to environmental control of greenhouse effects. The reduction in the carbon dioxide emission from cement production can contribute significantly to global temperature reduction. Current studies on geopolymer concrete are primarily focused on geopolymer technology to prepare fly ash–based geopolymer concrete and its Engineering properties determination. However, no specific publications are available with respect to the durability of geopolymer concrete in the marine environment. Corrosion of reinforcing steel due to chloride ingress ion is one of the most common environmental attacks that lead to the deterioration of concrete structures. Therefore, wherever there is a potential risk of chloride induced corrosion, the concrete should be evaluated for chloride permeability. This paper describes an durability testing program, based on Rapid chloride permeability test technique to measure the chloride permeability of in-place concrete. To investigate the durability performance of geopolymer fly ash–based concretes and OPC concretes that have been subjected to natural seawater exposure. A series of 100x50mm specimen were cut from the 100x200mm cylinders of both GPC & OPC to fit them into the test set up. The test results indicated excellent resistance of the geopolymer concrete (GPC) to chloride ingress ion with a less charge passed through them relative to ordinary Portland cement (OPC concrete)


2020 ◽  
Vol 8 (5) ◽  
pp. 4691-4696

This paper comprises of the experimental study of double skinned (DSCFT) Composite hollow columns using Geopolymer concrete. The diameter-thickness (D/t) ratio and the hollowness ratio were consideredas main parameters in designing the specimens. The Geopolymer Concrete used in this project is the most promising technique. It is composed of fly-ash, fine aggregate, coarse aggregate and alkaline solution. By using large volume of ordinary Portland cement (OPC) concrete, the production of cement increases 3% annually. The production of one ton of cement directly liberates about 1 ton of CO2 and indirectly liberates 0.4 ton of CO2 to atmosphere. Among the greenhouse gases, CO2 contributes about 67% of global warming. In this respect fly ash based geopolymer mortar is highly considerable. But most of the previous works on fly ash-based geopolymers concrete reveals that hardening is due to heat curing, which is considered as a limitation for cast in situ applications at low ambient temperatures. In order to overcome this situation, replacing the Ground blast furnace slag with fly ash for various proportions to achieve geopolymer concrete suitable for curing without elevated heat. The Scope of this project is to find optimization level of Ground Granulated blast furnace slag in geopolymer concrete for curing in ambient condition and to analyze the compressive Strength of optimized GGBS based Geopolymer Concrete filled double skinned steel tube by varying the size of the steel tubes.


Author(s):  
L Opirina ◽  
Azwanda Azwanda ◽  
R Febrianto

Concrete is the result of a mixture of cement, aggregate and water. Under certain conditions, the concrete mixture can be added with additives and admixture to get the concrete as needed. Cement is the most important material in the manufacture of conventional concrete. When cement is produced, the same amount of CO2 will also be generated as a side effect and pollute the atmosphere. Fly ash as an alternative to cement will be introduced as an alternative concrete material to reduce the use of cement in the concrete mix. In addition to the use of charcoal fly ash as a partial substitute for cement, this study also uses palm oil clinkers as a substitute for fine aggregate as much as 20%. This replacement material is an industrial waste which has the main content of silica and alumina which is similar to the main material for forming concrete. In addition, the use of these two materials also aims to reduce the exploration of the use of natural materials. This research introduces 3 kinds of concrete composition. The grouping is based on the ratio of fly ash and cement used, namely (60%:40%), (70%:30%) and (80%:20%). The test object used is a concrete cylinder with a diameter of 150 mm and a height of 300 mm. Tests were carried out at the age of 28 days of concrete. The compressive strength test showed that the best concrete was produced from the combination of the addition of 60% fly ash of coal aged 28 days, which was 4.21 MPa.


2020 ◽  
Vol 44 (6) ◽  
pp. 433-439
Author(s):  
Vijayasarathy Rathanasalam ◽  
Jayabalan Perumalsami ◽  
Karthikeyan Jayakumar

This paper presents the properties of blended geopolymer concrete manufactured using fly ash and ultrafine Ground Granulated Blast Furnace Slag (UFGGBFS), along with the copper slag (CPS) as replacement of fine aggregate (crushed stone sand). Various parameters considered in this study include different sodium hydroxide concentrations (10M, 12M and 14M); 0.35 as alkaline liquid to binder ratio; 2.5 as sodium silicate to sodium hydroxide ratio and cured in ambient curing condition. Further, geopolymer concrete was manufactured using fly ash as the prime source material which is replaced with UFGGBFS (0%, 5%, 10% and 15%). Copper slag has been used as replacement of fine aggregate in this study. Properties of the fresh manufactured geopolymer concrete were studied by slump test. Compressive strength of the manufactured geopolymer concrete was tested and recorded after curing for 3, 7 and 28 days. Microstructure Characterization of Geopolymer concrete specimens was done by Scanning Electron Microscope (SEM) analysis. Experimental results revealed that the addition of UFGGBFS resulted in an increased strength performance of geopolymer concrete. Also, this study demonstrated that the strength of geopolymer concrete increased with an increase in sodium hydroxide concentration. SEM results revealed that the addition of UFGGBFS resulted in a dense structure.


2018 ◽  
Vol 917 ◽  
pp. 297-302
Author(s):  
Jul Endawati ◽  
R. Utami ◽  
Rochaeti

Fly ash as a pozzolanic waste material can be utilized to substitute part of Portland cement in concrete mixture. The concrete paving industry utilizes the fly ash up to 50% (by weight) of the total binder. This study aims to obtain the characteristics of fly ash applications for pervious concrete. The composition of the binder developed based on the optimal proportion of fly ash from the previous study and the maximum of fly ash percentage used by the local paving industry in general. Other mix variations were made of the same binder composition with the addition of 6% of fine aggregates. The compressive strength of pervious concrete which binder composed of 63% portland cemet composite-25% fly ash-12% silica fume gained at 28 days, was not much different from the compressive strength of the pervious concrete without fine aggregate and with the binder composition of 50% FA-50% PCC and 0% SF. The value of the compressive strength test of the pervious concrete without fine aggregate is still within the range of compressive strength values ​​according to the ACI 522 R-10. The permeability rate of the pervious concrete is in the range of permeability research result of Chopra, 2013 (0.97 ÷ 1.90 cm/sec), but still higher compared to permeability rate gained by Dewoolkar, 2009 (0.83 ÷ 0.98 cm/sec).


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