Fully Retrievable ESP: A New Artificial Lift Concept

2013 ◽  
Author(s):  
S. Spagnolo ◽  
S. Pilone ◽  
L. Corti ◽  
G. Liantonio ◽  
G. Rizza ◽  
...  
Keyword(s):  
Artificial Lift

ESP Optimization Goes Further: Operating Frequency Beyond 60 Hz

2020 ◽  
Author(s):  
A. Muklas
Keyword(s):  
Circuit Breaker ◽  
Load Level ◽  
Operating Frequency ◽  
Well Test ◽  
Acceptable Range ◽  
Artificial Lift ◽  
Harmonic Filter ◽  
Electrical Submersible Pump ◽  
Motor Load ◽  
Frequency Changes

Optimization in brown field developments is always challenging in terms of cost. One of it is XY Field, Rimau Block, South Sumatera with more than 70% of artificial lift is Electrical Submersible Pump (ESP). At ESP wells that are already running at maximum operating frequency of 60 Hz, some are still having problems to optimize their potential. The option to replace the pump with a higher rate is less of an option due to high cost. This leaves an opportunity to gain oil production by increasing frequency above 60 Hz. Upon discussion with the ESP Principal on the risks and possibilities, a trial was then planned for 3-wells. Candidates are selected from the list of ESP wells with the following criteria such as already operated at 60 Hz, still have sufficient fluid submergence, and based on simulated motor load at 70 Hz is still at safe motor load level. Frequency was increased gradually while continuously monitoring ESP Parameters (motor load, voltage and harmonic). It is also necessary to monitor the cable temperature as it is directly affected by the frequency changes. For each frequency increment, a well test is also performed to monitor the production changes. The trial was done on 3-wells (XY-364, XY-370 and XY-378), with the following promising results. XY-364 and XY-378 successfully reached the targeted 70Hz, while XY-370 stopped at 65Hz due to a cable temperature issue. Oil gain from this optimization was 48 BOPD with 1,043 BLPD and similar BS&W profile. ESP operation still normal until present day with all parameters at acceptable range. There were, however, challenges found during the trial. Cable temperature of XY-364 increased at junction box and found cable scun loosen. The problem was solved by replacing the cables. For XY-370, found temperature increment at moulded case circuit breaker during trial at 65 Hz. It was decided to hold at existing frequency. Unbalanced motor load at XY-364 and broken capacitor at XY-370 occurred at Harmonic Filter. The problem was solved by replacing the capacitor. The trial proves that we can operate ESP higher than base frequency (60 Hz) and resulted in decent oil gain. This opens an opportunity in ESP optimization above 60 Hz at an even larger scale.

Unlocking Oil Resources without Artificial Lift Using Testing Barge in Tambora Gas Field

2020 ◽  
Author(s):  
J., A. Anggoro
Keyword(s):  
Oil Recovery ◽  
Gas Field ◽  
Artificial Lift ◽  
Oil Resources ◽  
Cumulative Production ◽  
Inspection And Maintenance ◽  
Routine Inspection ◽  
Prime Condition ◽  
Safety Operation ◽  
Mahakam Delta

Tambora field is a mature gas field located in a swamp area of Mahakam delta without artificial lift. The main objective of this project is to unlock existing oil resources. Most oil wells could not flow because there is no artificial lift, moreover the network pressure is still at Medium Pressure (20 Barg). Given the significant stakes, the option to operate the testing barge continuously as lifting tool is reviewed. The idea is to set the separator pressure to 1-3 Barg, so that the wellhead flowing pressure could be reduced to more than 15 Barg which will create higher drawdown in front of the reservoir. The oil flows from the reservoir into the gauge tank, where it is then returned to the production line by transfer pumps. The trial was performed in well T-1 for a week in November 2017 and successfully produced continuous oil with a stable rate of 1000 bbls/d. What makes this project unique is the continuous operation for a long period of time. Therefore, it is important to ensure the capacity of the gauge tank and the transfer pump compatibility with the rate from the well, the system durability which required routine inspection and maintenance to ensure the testing barge unit is in prime condition and to maintain vigilance and responsiveness of personnel. This project started in 2018 for several wells and the cumulative production up to January 2020 has reached 158 k bbls and will be continued as there are still potential oil resources to be unlocked. Innovation does not need to be rocket science. Significant oil recovery can be achieved with a simple approach considering all safety operation, production and economic aspect.

First Digital Intelligent Artificial Lift Production Optimization Technology in UAE Dual-String Gas Lift Well - Business Case and Implementation Plan

2019 ◽  
Author(s):  
Ahmed Alshmakhy ◽  
Khadija Al Daghar ◽  
Sameer Punnapala ◽  
Shamma AlShehhi ◽  
Abdel Ben Amara ◽  
...  
Keyword(s):  
Business Case ◽  
Production Optimization ◽  
Implementation Plan ◽  
Artificial Lift ◽  
Gas Lift

scholarly journals A comprehensive review of sucker rod pumps’ components, diagnostics, mathematical models, and common failures and mitigations

2021 ◽  
Author(s):  
Sherif Fakher ◽  
Abdelaziz Khlaifat ◽  
M. Enamul Hossain ◽  
Hashim Nameer
Keyword(s):  
Mathematical Models ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Holistic View ◽  
Comprehensive Review ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Sucker Rod Pump

AbstractIn many oil reservoirs worldwide, the downhole pressure does not have the ability to lift the produced fluids to the surface. In order to produce these fluids, pumps are used to artificially lift the fluids; this method is referred to as artificial lift. More than seventy percent of all currently producing oil wells are being produced by artificial lift methods. One of the most applied artificial lift methods is sucker rod pump. Sucker rod pumps are considered a well-established technology in the oil and gas industry and thus are easy to apply, very common worldwide, and low in capital and operational costs. Many advancements in technology have been applied to improve sucker rod pumps performance, applicability range, and diagnostics. With these advancements, it is important to be able to constantly provide an updated review and guide to the utilization of the sucker rod pumps. This research provides an updated comprehensive review of sucker rod pumps components, diagnostics methods, mathematical models, and common failures experienced in the field and how to prevent and mitigate these failures. Based on the review conducted, a new classification of all the methods that can fall under the sucker rod pump technology based on newly introduced sucker rod pump methods in the industry has been introduced. Several field cases studies from wells worldwide are also discussed in this research to highlight some of the main features of sucker rod pumps. Finally, the advantages and limitations of sucker rod pumps are mentioned based on the updated review. The findings of this study can help increase the understanding of the different sucker rod pumps and provide a holistic view of the beam rod pump and its properties and modeling.

Selection Criteria for Artificial Lift Technique in Bokor Field

2008 ◽  
Author(s):  
Mahmoud Rafea ◽  
Maharon Jadid ◽  
Ibrahim Subari ◽  
M Abu Talib ◽  
Patrick von Pattay ◽  
...  
Keyword(s):  
Selection Criteria ◽  
Artificial Lift
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