Successful Application of a New Electromagnetic Corrosion Tool for Well Integrity Evaluation in Old Wells Completed with Reduced Diameter Tubular

Abstract The analysis of wellbore stability in gas wells is vital for effective drilling operations, especially in Brown fields and for modern drilling technologies. Tensile failure mode of Wellbore stability problems usually occur when drilling through hydrocarbon formations such as shale, unconsolidated sandstone, sand units, natural fractured formations and HPHT formations with narrow safety mud window. These problems can significantly affect drilling time, costs and the whole drilling operations. In the case of the candidate onshore gas well Niger Delta, there was severe lost circulation events and gas cut mud while drilling. However, there was need for a consistent adjustment of the tight drilling margin, flow, and mud rheology to allow for effective filter-cake formation around the penetrated natural fractures and traversed depleted intervals without jeopardizing the well integrity. Several assumptions were validly made for formations with voids or natural fractures, because the presence of these geological features influenced rock anisotropic properties, wellbore stress concentration and failure behavior with end point of partial – to-total loss circulation events. This was a complicated phenomenon, because the pre-drilled stress distribution simulation around the candidate wellbore was investigated to be affected by factors such as rock properties, far-field principal stresses, wellbore trajectory, formation pore pressure, reservoir and drilling fluids properties and time without much interest on traversing through voids or naturally fractured layers. This study reviews the major causes of the severe losses encountered, the adopted fractured permeability mid-line mudweight window mitigation process, stress caging strategies and other operational decisions adopted to further salvage and drill through the naturally fractured and depleted intervals, hence regaining the well integrity by reducing NPT and promoting well-early-time-production for the onshore gas well Niger Delta.

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Application of LWD Multipole Sonic for Quantitative Cement Evaluation – Well Integrity in the Norwegian Continental Shelf

10.4043/31100-ms ◽

2021 ◽

Author(s):

Subhadeep Sarkar ◽

Mathias Horstmann ◽

Tore Oian ◽

Piotr Byrski ◽

George Lawrence ◽

...

Keyword(s):

Continental Shelf ◽

Time Window ◽

Full Range ◽

Hybrid Approach ◽

Bond Quality ◽

Bond Index ◽

Early Evaluation ◽

Well Integrity ◽

Wide Range ◽

Norwegian Continental Shelf

Abstract One of the crucial components of well integrity evaluation in offshore drilling is to determine the cement bond quality assuring proper hydraulic sealing. On the Norwegian Continental Shelf (NCS) an industry standard as informative reference imposes verification of cement length and potential barriers using bonding logs. Traditionally, for the last 50 years, wireline (WL) sonic tools have been extensively used for this purpose. However, the applicability of logging-while-drilling (LWD) sonic tools for quantitative cement evaluation was explored in the recent development drilling campaign on the Dvalin Field in the Norwegian Sea, owing to significant advantages on operational efficiency and tool conveyance in any well trajectory. Cement bond evaluation from conventional peak-to-peak amplitude method has shown robust results up to bond indexes of 0.6 for LWD sonic tools. Above this limit, the casing signal is smaller than the collar signal and the amplitude method loses sensitivity to bonding. This practical challenge in the LWD realm was overcome through the inclusion of attenuation rate measurements, which responds accordingly in higher bonding environments. The two methods are used in a hybrid approach providing a full range quantitative bond index (QBI) introduced by Izuhara et al. (2017). In order to conform with local requirements related to well integrity and to ascertain the QBI potential from LWD monopole sonic, a wireline cement bond log (CBL) was acquired in the first well of the campaign for comparison. This enabled the strategic deployment of LWD QBI service in subsequent wells. LWD sonic monopole data was acquired at a controlled speed of 900ft/h. The high-fidelity waveforms were analyzed in a suitable time window and both amplitude- and attenuation-based bond indexes were derived. The combined hybrid bond index showed an excellent match with the wireline reference CBL, both in zones of high as well as lower cement bonding. The presence of formation arrivals was also in good correlation with zones of proper bonding distinguishable on the QBI results. This established the robustness of the LWD cement logging and ensured its applicability in the rest of the campaign which was carried out successfully. While the results from LWD cement evaluation service are omnidirectional, it comes with a wide range of benefits related to rig cost or conveyance in tough borehole trajectories. Early evaluation of cement quality by LWD sonic tools helps to provide adequate time for taking remedial actions if necessary. The LWD sonic as part of the drilling BHA enables this acquisition and service in non-dedicated runs, with the possibility of multiple passes for observing time-lapse effects. Also, the large sizes of LWD tools relative to the wellbore ensures a lower signal attenuation in the annulus and more effective stabilization, thereby providing a reliable bond index.

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