Power Loss of Slipper/Swashplate based on Elastohydrodynamic Lubrication Model in Axial Piston Pump

Author(s):  
Bo Z. Wang ◽  
Hai J. Jiang ◽  
Long K. Wang
2015 ◽  
Vol 779 ◽  
pp. 3-12
Author(s):  
Ze Bo Wang ◽  
Ji Hai Jiang ◽  
Yi Sun

The pair between slipper and swash-plate is an important friction pair in the axial piston pump. Due to quick relative velocity, alternating load, numerous slippers, and high contact pressure between the friction surfaces, the wear-out and fatigue failure constantly occurs, which is one of the key factors affecting reliability of the piston pump. It is of fundamental significance to investigate the mechanism of slipper power loss and to find an appropriate method to improve the lubrication of the slipper. Here, the model of friction power loss between slipper and swash-plate is established, and the friction power loss between slipper and swash-plate is solved and comparatively analysed. Finally, the correctness of theoretical analysis and simulation results are verified by experiments.


2021 ◽  
Vol 9 ◽  
Author(s):  
Murat Kapsiz ◽  

Hydraulic systems are used in a wide variety of applications, stationary as well as mobile. Hydraulic pumps und motors are in many cases used for both propulsion and various work functions and is thus often a significant user of energy. Efficiency performance of a mobile hydraulic systems over a wide range of pressure and speed conditions is crucially important for power unit to save energy. In this study, efficiency of a mobile hydraulic system are studied. Mobile hydraulic system is equipped with diesel engine as power unit and axial piston pumps used for hydraulic power. The relationships between the efficiency of the axial piston pump and the power loss, the efficiency of diesel engine and the output power were explained by graphics. The average power loss of axial piston pump have changed from 0.1 kW to 2.5 kW. Losses of an axial piston pump have been determined thus fuel consumption and CO2 emission caused by these losses were shown by graph. The CO2 emission affected by the increase in pressure and speed, it reached from 5.231 kg/h to 5.61 kg/h. The research focused on analysis for axial piston pump in mobile applications, with emphasis on pump losses, fuel consumption and CO2 emission.


Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1961
Author(s):  
Jihai Jiang ◽  
Zebo Wang

The overturning and eccentric abrasion of the slipper worsens the lubrication characteristics and increases the friction power loss and kinetic energy consumption of the slipper/swashplate interface to reduce the axial piston pump efficiency. A coupling lubrication numerical model and algorithm and a micro-chamfering structure are developed and proposed to predict more precisely and improve the lubrication characteristics of the slipper/swashplate interface. The simulation results reveal that the slipper without micro-chamfering overturns and contacts with the swashplate, while the one with micro-chamfering forms a certain oil film thickness to prevent this contact effectively. The minimum total power loss of the slipper/swashplate interface has to be effectively ensured under the worst working conditions, such as the high pressure, the low speed, the maximum swashplate inclination angle and the minimum house pressure. The optimal micro-chamfering width and depth are 1.2 mm and 3.5 μm or C1.2-3.5, the simulation average oil film thickness of which is approximately equal to the optimal analytical value. The experimental friction power loss of the slipper/swashplate interface is basically consistent with the simulation one, confirming the correctness and effectiveness of the coupling lubrication numerical model, and the optimization method and providing the further design direction of axial piston pumps.


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