A Multi-Objective Design Optimization Approach for the Preliminary Design of High Speed Low Pressure Turbine Disks for Green Engine Architectures

Author(s):  
Paolo Nestore Peraudo ◽  
Claudio Abbondanza ◽  
Paolo Maggiore
Author(s):  
Youwei He ◽  
Jinju Sun ◽  
Peng Song ◽  
Xuesong Wang ◽  
Da Xu

A preliminary design optimization approach of axial flow compressors is developed. Loss correlations associated with airfoil geometry are introduced to relax the stringent requirement for the designer to prescribe the stage efficiency. In face of the preliminary design complexity resulted from the large number of design variables together with their stringent variation ranges and multiple design goals, the multi-objective optimization algorithm is incorporated. With such a developed preliminary design optimization method, the design space can be then explored extensively and the optimum designs of both high level overall efficiency and wide stall margin can be readily achieved. The preliminary design optimization method is validated in two steps. Firstly, an existing 5-stage compressor is redesigned without optimization. The obtained geometries and flow parameters are compared to the existing data and a good consistency is achieved. Then, the redesigned compressor is used as initial design and optimized by the developed multi-objective preliminary design optimization method, and significant performance gains are obtained, which demonstrates the effectiveness of the developed optimization methods.


2021 ◽  
Vol 9 (5) ◽  
pp. 478
Author(s):  
Hao Chen ◽  
Weikun Li ◽  
Weicheng Cui ◽  
Ping Yang ◽  
Linke Chen

Biomimetic robotic fish systems have attracted huge attention due to the advantages of flexibility and adaptability. They are typically complex systems that involve many disciplines. The design of robotic fish is a multi-objective multidisciplinary design optimization problem. However, the research on the design optimization of robotic fish is rare. In this paper, by combining an efficient multidisciplinary design optimization approach and a novel multi-objective optimization algorithm, a multi-objective multidisciplinary design optimization (MMDO) strategy named IDF-DMOEOA is proposed for the conceptual design of a three-joint robotic fish system. In the proposed IDF-DMOEOA strategy, the individual discipline feasible (IDF) approach is adopted. A novel multi-objective optimization algorithm, disruption-based multi-objective equilibrium optimization algorithm (DMOEOA), is utilized as the optimizer. The proposed MMDO strategy is first applied to the design optimization of the robotic fish system, and the robotic fish system is decomposed into four disciplines: hydrodynamics, propulsion, weight and equilibrium, and energy. The computational fluid dynamics (CFD) method is employed to predict the robotic fish’s hydrodynamics characteristics, and the backpropagation neural network is adopted as the surrogate model to reduce the CFD method’s computational expense. The optimization results indicate that the optimized robotic fish shows better performance than the initial design, proving the proposed IDF-DMOEOA strategy’s effectiveness.


Author(s):  
J. T. Schmitz ◽  
S. C. Morris ◽  
R. Ma ◽  
T. C. Corke ◽  
J. P. Clark ◽  
...  

The performance and detailed flow physics of a highly loaded, transonic, low-pressure turbine stage has been investigated numerically and experimentally. The mean rotor Zweifel coefficient was 1.35, with dh/U2 = 2.8, and a total pressure ratio of 1.75. The aerodynamic design was based on recent developments in boundary layer transition modeling. Steady and unsteady numerical solutions were used to design the blade geometry as well as to predict the design and off-design performance. Measurements were acquired in a recently developed, high-speed, rotating turbine facility. The nozzle-vane only and full stage characteristics were measured with varied mass flow, Reynolds number, and free-stream turbulence. The efficiency calculated from torque at the design speed and pressure ratio of the turbine was found to be 90.6%. This compared favorably to the mean line target value of 90.5%. This paper will describe the measurements and numerical solutions in detail for both design and off-design conditions.


Author(s):  
Tobias Schubert ◽  
Silvio Chemnitz ◽  
Reinhard Niehuis

Abstract A particular turbine cascade design is presented with the goal of providing a basis for high quality investigations of endwall flow at high-speed flow conditions and unsteady inflow. The key feature of the design is an integrated two-part flat plate serving as a cascade endwall at part-span, which enables a variation of the inlet endwall boundary layer conditions. The new design is applied to the T106A low pressure turbine cascade for endwall flow investigations in the High-Speed Cascade Wind Tunnel of the Institute of Jet Propulsion at the Bundeswehr University Munich. Measurements are conducted at realistic flow conditions (M2th = 0.59, Re2th = 2·105) in three cases of different endwall boundary layer conditions with and without periodically incoming wakes. The endwall boundary layer is characterized by 1D-CTA measurements upstream of the blade passage. Secondary flow is evaluated by Five-hole-probe measurements in the turbine exit flow. A strong similarity is found between the time-averaged effects of unsteady inflow conditions and the effects of changing inlet endwall boundary layer conditions regarding the attenuation of secondary flow. Furthermore, the experimental investigations show, that all design goals for the improved T106A cascade are met.


Author(s):  
Julien Clinckemaillie ◽  
Tony Arts

This paper aims at evaluating the characteristics of the wakes periodically shed by the rotating bars of a spoked-wheel type wake generator installed upstream of a high-speed low Reynolds linear low-pressure turbine blade cascade. Due to the very high bar passing frequency obtained with the rotating wake generator (fbar = 2.4−5.6 kHz), a fast-response pressure probe equipped with a single 350 mbar absolute Kulite sensor has been used. In order to measure the inlet flow angle fluctuations, an angular aerodynamic calibration of the probe allowed the use of the virtual three-hole mode; additionally, yielding yaw corrected periodic total pressure, static pressure and Mach number fluctuations. The results are presented for four bar passing frequencies (fbar = 2.4/3.2/4.6/5.6 kHz), each tested at three isentropic inlet Mach numbers M1,is = 0.26/0.34/0.41 and for Reynolds numbers varying between Re1,is = 40,000 and 58,000, thus covering a wide range of engine representative flow coefficients (ϕ = 0.44−1.60). The measured wake characteristics show fairly good agreement with the theory of fixed cylinders in a cross-flow and the evaluated total pressure losses and flow angle variations generated by the rotating bars show fairly good agreement with theoretical results obtained from a control volume analysis.


2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Silvio Chemnitz ◽  
Reinhard Niehuis

Abstract The development and verification of new turbulence models for Reynolds-averaged Navier–Stokes (RANS) equation-based numerical methods require reliable experimental data with a deep understanding of the underlying turbulence mechanisms. High accurate turbulence measurements are normally limited to simplified test cases under optimal experimental conditions. This work presents comprehensive three-dimensional data of turbulent flow quantities, comparing advanced constant temperature anemometry (CTA) and stereoscopic particle image velocimetry (PIV) methods under realistic test conditions. The experiments are conducted downstream of a linear, low-pressure turbine cascade at engine relevant high-speed operating conditions. The special combination of high subsonic Mach and low Reynolds number results in a low density test environment, challenging for all applied measurement techniques. Detailed discussions about influences affecting the measured result for each specific measuring technique are given. The presented time mean fields as well as total turbulence data demonstrate with an average deviation of ΔTu<0.4% and ΔC/Cref<0.9% an extraordinary good agreement between the results from the triple sensor hot-wire probe and the 2D3C-PIV setup. Most differences between PIV and CTA can be explained by the finite probe size and individual geometry.


2020 ◽  
Vol 142 (11) ◽  
Author(s):  
Till M. Biedermann ◽  
M. Reich ◽  
C. O. Paschereit

Abstract A novel modeling strategy is proposed which allows high-accuracy predictions of aerodynamic and aeroacoustic target values for a low-pressure axial fan, equipped with serrated leading edges. Inspired by machine learning processes, the sampling of the experimental space is realized by use of a Latin hypercube design plus a factorial design, providing highly diverse information on the analyzed system. The effects of four influencing parameters (IP) are tested, characterizing the inflow conditions as well as the serration geometry. A total of 65 target values in the time and frequency domains are defined and can be approximated with high accuracy by individual artificial neural networks. Furthermore, the validation of the model against fully independent test points within the experimental space yields a remarkable fit, even for the spectral distribution in 1/3-octave bands, proving the ability of the model to generalize. A metaheuristic multi-objective optimization approach provides two-dimensional Pareto optimal solutions for selected pairs of target values. This is particularly important for reconciling opposing trends, such as the noise reduction capability and aerodynamic performance. The chosen optimization strategy also allows for a customized design of serrated leading edges, tailored to the specific operating conditions of the axial fan.


2004 ◽  
Vol 126 (2) ◽  
pp. 306-309 ◽  
Author(s):  
Robert Kielb ◽  
Jack Barter ◽  
Olga Chernycheva ◽  
Torsten Fransson

A current preliminary design method for flutter of low pressure turbine blades and vanes only requires knowledge of the reduced frequency and mode shape (real). However, many low pressure turbine (LPT) blade designs include a tip shroud that mechanically connects the blades together in a structure exhibiting cyclic symmetry. A proper vibration analysis produces a frequency and complex mode shape that represents two real modes phase shifted by 90 deg. This paper describes an extension to the current design method to consider these complex mode shapes. As in the current method, baseline unsteady aerodynamic analyses must be performed for the three fundamental motions, two translations and a rotation. Unlike the current method work matrices must be saved for a range of reduced frequencies and interblade phase angles. These work matrices are used to generate the total work for the complex mode shape. Since it still only requires knowledge of the reduced frequency and mode shape (complex), this new method is still very quick and easy to use. Theory and an example application are presented.


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