Development of Methods to Predict High-Speed Reacting Flows in Aerospace Propulsion Systems

Author(s):  
J. Philip Drummond
Author(s):  
Peter Gloeckner ◽  
Klaus Dullenkopf ◽  
Michael Flouros

Operating conditions in high speed mainshaft ball bearings applied in new aircraft propulsion systems require enhanced bearing designs and materials. Rotational speeds, loads, demands on higher thrust capability, and reliability have increased continuously over the last years. A consequence of these increasing operating conditions are increased bearing temperatures. A state of the art jet engine high speed ball bearing has been modified with an oil channel in the outer diameter of the bearing. This oil channel provides direct cooling of the outer ring. Rig testing under typical flight conditions has been performed to investigate the cooling efficiency of the outer ring oil channel. In this paper the experimental results including bearing temperature distribution, power dissipation, bearing oil pumping and the impact on oil mass and parasitic power loss reduction are presented.


Author(s):  
Alexander M. Molchanov ◽  
Anna A. Arsentyeva

An implicit fully coupled numerical method for modeling of chemically reacting flows is presented. Favre averaged Navier-Stokes equations of multi-component gas mixture with nonequilibrium chemical reactions using Arrhenius chemistry are applied. A special method of splitting convective fluxes is introduced. This method allows for using spatially second-order approximation in the main flow region and of first-order approximation in regions with discontinuities. To consider the effects of high-speed compressibility on turbulence the author suggests a correction for the model, which is linearly dependent on Mach turbulent number. For the validation of the code the described numerical procedures are applied to a series of flow and heat and mass transfer problems. These include supersonic combustion of hydrogen in a vitiated air, chemically reacting flow through fluid rocket nozzle, afterburning of fluid and solid rocket plumes, fluid dynamics and convective heat transfer in convergent-divergent nozzle. Comparison of the simulation with available experimental data showed a good agreement for the above problems.


Author(s):  
Lin Ma ◽  
Andrew J. Wickersham ◽  
Wenjiang Xu ◽  
Scott J. Peltier ◽  
Timothy M. Ombrello ◽  
...  

This paper reports new measurements and analysis made in the Research Cell 19 supersonic wind-tunnel facility housed at the Air Force Research Laboratory. The measurements include planar chemiluminescence from multiple angular positions obtained using fiber based endoscopes (FBEs) and the accompanying velocity fields obtained using particle image velocimetry (PIV). The measurements capture the flame dynamics from different angles (e.g., the top and both sides) simultaneously. The analysis of such data by proper orthogonal decomposition (POD) will also be reported. Non-intrusive and full-field imaging measurements provide a wealth of information for model validation and design optimization of propulsion systems. However, it is challenging to obtain such measurements due to various implementation difficulties such as optical access, thermal management, and equipment cost. This work therefore explores the application of FBEs for non-intrusive imaging measurements in supersonic propulsion systems. The FBEs used in this work are demonstrated to overcome many of the practical difficulties and significantly facilitate the measurements. The FBEs are bendable and have relatively small footprints (compared to high-speed cameras), which facilitates line-of-sight optical access. Also, the FBEs can tolerate higher temperatures than high-speed cameras, ameliorating the thermal management issues. Lastly, the FBEs, after customization, can enable the capture of multiple images (e.g., images of the flowfields at multi-angles) onto the same camera chip, greatly reducing the equipment cost of the measurements. The multi-angle data sets, enabled by the FBEs as discussed above, were analyzed by POD to extract the dominating flame modes when examined from various angular positions. Similar analysis was performed on the accompanying PIV data to examine the corresponding modes of the flowfields. The POD analysis provides a quantitative measure of the dominating spatial modes of the flame and flow structures and is an effective mathematical tool to extract key physics from large data sets such as the high-speed measurements collected in this study. However, past POD analysis has been limited to data obtained from one orientation only. The availability of data at multiple angles in this study is expected to provide further insights into the flame and flow structures in high-speed propulsion systems.


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