scholarly journals Stress Rupture Testing and Analysis of the NASA WSTF: JPL Carbon Overwrapped Pressure Vessels

Author(s):  
Nathanael Greene
Author(s):  
Hannah Schönmaier ◽  
Ronny Krein ◽  
Martin Schmitz-Niederau ◽  
Ronald Schnitzer

AbstractThe alloy 2.25Cr-1Mo-0.25V is commonly used for heavy wall pressure vessels in the petrochemical industry, such as hydrogen reactors. As these reactors are operated at elevated temperatures and high pressures, the 2.25Cr-1Mo-0.25V welding consumables require a beneficial combination of strength and toughness as well as enhanced creep properties. The mechanical properties are known to be influenced by several welding parameters. This study deals with the influence of the heat input during submerged-arc welding (SAW) on the solidification structure and mechanical properties of 2.25Cr-1Mo-0.25V multilayer metal. The heat input was found to increase the primary and secondary dendrite spacing as well as the bainitic and prior austenite grain size of the weld metal. Furthermore, it was determined that a higher heat input during SAW causes an increase in the stress rupture time and a decrease in Charpy impact energy. This is assumed to be linked to a lower number of weld layers, and therefore, a decreased amount of fine grained reheated zone if the multilayer weld metal is fabricated with higher heat input. In contrast to the stress rupture time and the toughness, the weld metal’s strength, ductility and macro-hardness remain nearly unaffected by changes of the heat input.


2002 ◽  
Vol 124 (2) ◽  
pp. 215-222 ◽  
Author(s):  
Shuguang Li ◽  
John Cook

This paper is concerned with the membrane shell analysis of filament overwound toroidal pressure vessels and optimum design of such pressure vessels using the results of the analysis by means of mathematical nonlinear programming. The nature of the coupling between overwind and linear has been considered based on two extreme idealizations. In the first, the overwind is rigidly coupled with the liner, so that the two deform together in the meridional direction as the vessel dilates. In the second, the overwind is free to slide relative to the linear, but the overall elongations of the two around a meridian are identical. Optimized designs with the two idealizations show only minor differences, and it is concluded that either approximation is satisfactory for the purposes of vessel design. Aspects taken into account are the intrinsic overwind thickness variation arising from the winding process and the effects of fiber pre-tension. Pre-tension can be used not only to defer the onset of yielding, but also to achieve a favorable in-plane stress ratio which minimizes the von Mises equivalent stress in the metal liner. Aramid fibers are the most appropriate fibers to be used for the overwind in this type of application. The quantity of fiber required is determined by both its short-term strength and its long-term stress rupture characteristics. An optimization procedure for the design of such vessels, taking all these factors into account, has been established. The stress distributions in the vessels designed in this way have been examined and discussed through the examples. A design which gives due consideration of possible mechanical damage to the surface of the overwind has also been addressed.


2012 ◽  
pp. 415-459

Abstract This chapter compares and contrasts the high-temperature behaviors of metals and composites. It describes the use of creep curves and stress-rupture testing along with the underlying mechanisms in creep deformation and elevated-temperature fracture. It also discusses creep-life prediction and related design methods and some of the factors involved in high-temperature fatigue, including creep-fatigue interaction and thermomechanical damage.


JOM ◽  
1985 ◽  
Vol 37 (10) ◽  
pp. 44-49 ◽  
Author(s):  
Ioannis P. Vasatis ◽  
Regis M. Pelloux

Author(s):  
Muhammad H. Hasan ◽  
S. Chatterjee ◽  
A. K. Roy ◽  
Joydeep Pal

Austenitic Alloys 230 and 617 have been identified to be the two most suitable structural materials for heat exchanger application within the purview of the next generation nuclear plant (NGNP) program. The NGNP program is aimed at developing electricity and hydrogen using heat from very-high-temperature-reactor (VHTR). A maximum operating temperature of 950 °C has been recommended to achieve the highest possible efficiency in both electricity and hydrogen generation. The identification of Alloys 617 and 230 as heat exchanger materials was based on their excellent resistance to high-temperature degradations including creep, stress-rupture, fatigue and tensile deformation. Extensive efforts have been made to evaluate the creep and stress-rupture behavior of both alloys at temperatures relevant to the NGNP application. This paper presents the results of stress-rupture testing involving these alloys as functions of applied stress and temperature. The time to rupture was gradually reduced with simultaneous increase in stress and temperature, leading to a gradual reduction in the Larson-Miller-Parameter (LMP) indicating enhanced rupture tendency.


1982 ◽  
Vol 104 (4) ◽  
pp. 291-296 ◽  
Author(s):  
R. J. Browne ◽  
D. Lonsdale ◽  
P. E. J. Flewitt

Recently, there has been an increasing need for more accurate methods of predicting the life of components operating in the creep range. Although many such components are invariably subject to multiaxial stress systems, present life estimation methods utilize available uniaxial creep rupture data via a representative stress for the component. This stress is usually empirically derived and in many cases leads to undue conservatism in life estimates because no account is taken of the creep and rupture response of the material to multiaxial stresses. This paper reviews the various multiaxial stress rupture test techniques which have been employed to determine the multiaxial stress rupture criterion. The multiaxial stress rupture data available in the literature for some commonly used creep resisting steels are compiled and discussed.


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