The initial design of a fluidically controlled variable geometry fuel injector for gas turbine combustion systems

Author(s):  
K. Brundish ◽  
C. Wilson ◽  
S. Nash ◽  
J. Tippetts ◽  
R. Woolhouse
Author(s):  
Jochen Rupp ◽  
Jon Carrotte ◽  
Michael Macquisten

This paper considers the use of perforated porous liners for the absorption of acoustic energy within aero style gas turbine combustion systems. The overall combustion system pressure drop means that the porous liner (or ‘damping skin’) is typically combined with a metering skin. This enables most of the mean pressure drop, across the flame tube, to occur across the metering skin with the porous liner being exposed to a much smaller pressure drop. In this way porous liners can potentially be designed to provide significant levels of acoustic damping, but other requirements (e.g. cooling, available space envelope etc) must also be considered as part of this design process. A passive damper assembly was incorporated within an experimental isothermal facility that simulated an aero-engine style flame tube geometry. The damper was therefore exposed to the complex flow field present within an engine environment (e.g. swirling efflux from a fuel injector, coolant film passing across the damper surface etc.). In addition, plane acoustic waves were generated using loudspeakers so that the flow field was subjected to unsteady pressure fluctuations. This enabled the performance of the damper, in terms of its ability to absorb acoustic energy, to be evaluated. To complement the experimental investigation a simplified 1D analytical model was also developed and validated against the experimental results. In this way not only was the performance of the acoustic damper evaluated, but also the fundamental processes responsible for this measured performance could be identified. Furthermore the validated analytical model also enabled a wide range of damping geometry to be assessed for a range of operating conditions. In this way damper geometry can be optimized (e.g. for a given space envelope) whilst the onset of non-linear absorption (and hence the potential to ingest hot gas) can also be identified.


Author(s):  
Jochen Rupp ◽  
Jon Carrotte ◽  
Michael Macquisten

This paper considers the use of perforated porous liners for the absorption of acoustic energy within aero style gas turbine combustion systems. The overall combustion system pressure drop means that the porous liner (or “damping skin”) is typically combined with a metering skin. This enables most of the mean pressure drop, across the flame tube, to occur across the metering skin with the porous liner being exposed to a much smaller pressure drop. In this way porous liners can potentially be designed to provide significant levels of acoustic damping, but other requirements (e.g., cooling, available space envelope, etc) must also be considered as part of this design process. A passive damper assembly was incorporated within an experimental isothermal facility that simulated an aero-engine style flame tube geometry. The damper was therefore exposed to the complex flow field present within an engine environment (e.g., swirling efflux from a fuel injector, coolant film passing across the damper surface, etc.). In addition, plane acoustic waves were generated using loudspeakers so that the flow field was subjected to unsteady pressure fluctuations. This enabled the performance of the damper, in terms of its ability to absorb acoustic energy, to be evaluated. To complement the experimental investigation a simplified one-dimensional (1D) analytical model was also developed and validated against the experimental results. In this way not only was the performance of the acoustic damper evaluated, but also the fundamental processes responsible for this measured performance could be identified. Furthermore, the validated analytical model also enabled a wide range of damping geometry to be assessed for a range of operating conditions. In this way damper geometry can be optimized (e.g., for a given space envelope) while the onset of nonlinear absorption (and hence the potential to ingest hot gas) can also be identified.


Author(s):  
Sajjad Yousefian ◽  
Gilles Bourque ◽  
Rory F. D. Monaghan

There is a need for fast and reliable emissions prediction tools in the design, development and performance analysis of gas turbine combustion systems to predict emissions such as NOx, CO. Hybrid emissions prediction tools are defined as modelling approaches that (1) use computational fluid dynamics (CFD) or component modelling methods to generate flow field information, and (2) integrate them with detailed chemical kinetic modelling of emissions using chemical reactor network (CRN) techniques. This paper presents a review and comparison of hybrid emissions prediction tools and uncertainty quantification (UQ) methods for gas turbine combustion systems. In the first part of this study, CRN solvers are compared on the bases of some selected attributes which facilitate flexibility of network modelling, implementation of large chemical kinetic mechanisms and automatic construction of CRN. The second part of this study deals with UQ, which is becoming an important aspect of the development and use of computational tools in gas turbine combustion chamber design and analysis. Therefore, the use of UQ technique as part of the generalized modelling approach is important to develop a UQ-enabled hybrid emissions prediction tool. UQ techniques are compared on the bases of the number of evaluations and corresponding computational cost to achieve desired accuracy levels and their ability to treat deterministic models for emissions prediction as black boxes that do not require modifications. Recommendations for the development of UQ-enabled emissions prediction tools are made.


Author(s):  
Krzysztof Kostrzewa ◽  
Berthold Noll ◽  
Manfred Aigner ◽  
Joachim Lepers ◽  
Werner Krebs ◽  
...  

The operation envelope of modern gas turbines is affected by thermoacoustically induced combustion oscillations. The understanding and development of active and passive means for their suppression is crucial for the design process and field introduction of new gas turbine combustion systems. Whereas the propagation of acoustic sound waves in gas turbine combustion systems has been well understood, the flame induced acoustic source terms are still a major topic of investigation. The dynamics of combustion processes can be analyzed by means of flame transfer functions which relate heat release fluctuations to velocity fluctuations caused by a flame. The purpose of this paper is to introduce and to validate a novel computational approach to reconstruct flame transfer functions based on unsteady excited RANS simulations and system identification. Resulting time series of velocity and heat release are then used to reconstruct the flame transfer function by application of a system identification method based on Wiener-Hopf formulation. CFD/SI approach has been applied to a typical gas turbine burner. 3D unsteady simulations have been performed and the flame transfer results have been validated by comparison to experimental data. In addition the method has been benchmarked to results obtained from sinusoidal excitations.


Author(s):  
Shigeki AOKI ◽  
Kiyoshi MATSUMOTO ◽  
Yasushi DOUURA ◽  
Takeo ODA ◽  
Masahiro Ogata ◽  
...  

Author(s):  
Waseem Nazeer ◽  
Kenneth Smith ◽  
Patrick Sheppard ◽  
Robert Cheng ◽  
David Littlejohn

The continued development of a low swirl injector for ultra-low NOx gas turbine applications is described. An injector prototype for natural gas operation has been designed, fabricated and tested. The target application is an annular gas turbine combustion system requiring twelve injectors. High pressure rig test results for a single injector prototype are presented. On natural gas, ultra-low NOx emissions were achieved along with low CO. A turndown of approximately 100°F in flame temperature was possible before CO emissions increased significantly. Subsequently, a set of injectors was evaluated at atmospheric pressure using a production annular combustor. Rig testing again demonstrated the ultra-low NOx capability of the injectors on natural gas. An engine test of the injectors will be required to establish the transient performance of the combustion system and to assess any combustor pressure oscillation issues.


Author(s):  
Jeffrey Price ◽  
Josh Kimmel ◽  
Xiaoqun Chen ◽  
Arun Bhattacharya ◽  
Anthony Fahme ◽  
...  

Solar Turbines Incorporated (Solar), under cooperative agreement number DE-FC26-00CH 11049, is improving the durability of gas turbine combustion systems while reducing life cycle costs. This project is part of the Advanced Materials in Advanced Industrial Gas Turbines program in DOE’s Office of Distributed Energy. The targeted engine is the Mercury™ 50 gas turbine, which was developed by Solar under the DOE Advanced Turbine Systems (ATS) program (DOE contract number DE-FC21-95MC31173). The ultimate goal of the program is to demonstrate a fully integrated Mercury 50 combustion system, modified with advanced materials technologies, at a host site for 4,000 hours. The program has focused on a dual path development route to define an optimum mix of technologies for the Mercury 50 turbine and future Solar products. For liner and injector development, multiple concepts including high thermal resistance thermal barrier coatings (TBC), oxide dispersion strengthened (ODS) alloys, continuous fiber ceramic composites (CFCC), and monolithic ceramics were evaluated. An advanced TBC system for the combustor was down-selected for field evaluation. ODS alloys were down-selected for the fuel injector tip application. Preliminary component and sub-scale testing was conducted to determine material properties and demonstrate proof-of-concept. Full-scale rig and engine testing were used to validate engine performance prior to field evaluation. Field evaluation of ceramic matrix composite liners in the Centaur® 50 gas turbine engine [1–3] which was previously conducted under the DOE sponsored Ceramic Stationary Gas Turbine program (DE-AC02-92CE40960), is continuing under this program. This paper is a status review of the program, detailing the current progress of the development and field evaluations.


Author(s):  
Krzysztof Kostrzewa ◽  
Axel Widenhorn ◽  
Berthold Noll ◽  
Manfred Aigner ◽  
Werner Krebs ◽  
...  

In order to achieve low levels of pollutants modern gas turbine combustion systems operate in lean and premixed modes. However, under these conditions self-excited combustion oscillations due to a complex feedback mechanism between pressure and heat release fluctuations can be found. These instabilities may lead to uncontrolled high pressure amplitude oscillations which can damage the whole combustor. The flame induced acoustic source terms are still analytically not well described and are a major topic of thermo-acoustic investigations. For the analysis of thermo-acoustic phenomena in gas turbine combustion systems flame transfer functions can be utilized. The purpose of this paper is to introduce and to investigate modeling parameters, which could influence a novel computational approach to reconstruct flame transfer functions known as the CFD/SI method. The flame transfer function estimation is made by application of a system identification method based on Wiener-Hopf formulation. Varying acoustic boundary conditions, combustion models and time resolutions may strongly affect the reconstructed flame response characterizing overall system dynamics. The CFD/SI approach has been applied to a generic gas turbine burner to derive a flame response. 3D unsteady simulations excited with white noise have been performed and the reconstructed flame transfer functions have been validated with experimental data. Moreover, the impact on the reconstructed flame transfer functions because of different boundary condition configurations has been examined.


Sign in / Sign up

Export Citation Format

Share Document