scholarly journals Small gas-turbine combustor study - Fuel injector evaluation

Author(s):  
C. NORGREN ◽  
S. RIDDLEBAUGH
Author(s):  
K. O. Smith ◽  
A. Fahme

Three subscale, cylindrical combustors were rig tested on natural gas at typical industrial gas turbine operating conditions. The intent of the testing was to determine the effect of combustor liner cooling on NOx and CO emissions. In order of decreasing liner cooling, a metal louvre-cooled combustor, a metal effusion-cooled combustor, and a backside-cooled ceramic (CFCC) combustor were evaluated. The three combustors were tested using the same lean-premixed fuel injector. Testing showed that reduced liner cooling produced lower CO emissions as reaction quenching near the liner wall was reduced. A reduction in CO emissions allows a reoptimization of the combustor air flow distribution to yield lower NOx emissions.


2005 ◽  
Vol 127 (2) ◽  
pp. 286-294 ◽  
Author(s):  
K. D. Brundish ◽  
M. N. Miller ◽  
C. W. Wilson ◽  
M. Jefferies ◽  
M. Hilton ◽  
...  

The objective of the work described in this paper was to identify a method of making measurements of the smoke particle size distribution within the sector of a gas turbine combustor, using a scanning mobility particle sizing (SMPS) analyzer. As well as gaining a better understanding of the combustion process, the principal reasons for gathering these data was so that they could be used as validation for computational fluid dynamic and chemical kinetic models. Smoke mass and gaseous emission measurements were also made simultaneously. A “water cooled,” gas sampling probe was utilized to perform the measurements at realistic operating conditions within a generic gas turbine combustor sector. Such measurements had not been previously performed and consequently initial work was undertaken to gain confidence in the experimental configuration. During this investigation, a limited amount of data were acquired from three axial planes within the combustor. The total number of test points measured were 45. Plots of the data are presented in two-dimensional contour format at specific axial locations in addition to axial plots to show trends from the primary zone to the exit of the combustor. Contour plots of smoke particle size show that regions of high smoke number concentration once formed in zones close to the fuel injector persist in a similar spatial location further downstream. Axial trends indicate that the average smoke particle size and number concentration diminishes as a function of distance from the fuel injector. From a technical perspective, the analytical techniques used proved to be robust. As expected, making measurements close to the fuel injector proved to be difficult. This was because the quantity of smoke in the region was greater than 1000mg/m3. It was found necessary to dilute the sample prior to the determination of the particle number concentration using SMPS. The issues associated with SMPS dilution are discussed.


1996 ◽  
Vol 118 (2) ◽  
pp. 308-315 ◽  
Author(s):  
M. D. Durbin ◽  
M. D. Vangsness ◽  
D. R. Ballal ◽  
V. R. Katta

A prime requirement in the design of a modern gas turbine combustor is good combustion stability, especially near lean blowout (LBO), to ensure an adequate stability margin. For an aeroengine, combustor blow-off limits are encountered during low engine speeds at high altitudes over a range of flight Mach numbers. For an industrial combustor, requirements of ultralow NOx emissions coupled with high combustion efficiency demand operation at or close to LBO. In this investigation, a step swirl combustor (SSC) was designed to reproduce the swirling flow pattern present in the vicinity of the fuel injector located in the primary zone of a gas turbine combustor. Different flame shapes, structure, and location were observed and detailed experimental measurements and numerical computations were performed. It was found that certain combinations of outer and inner swirling air flows produce multiple attached flames, aflame with a single attached structure just above the fuel injection tube, and finally for higher inner swirl velocity, the flame lifts from the fuel tube and is stabilized by the inner recirculation zone. The observed difference in LBO between co- and counterswirl configurations is primarily a function of how the flame stabilizes, i.e., attached versus lifted. A turbulent combustion model correctly predicts the attached flame location(s), development of inner recirculation zone, a dimple-shaped flame structure, the flame lift-off height, and radial profiles of mean temperature, axial velocity, and tangential velocity at different axial locations. Finally, the significance and applications of anchored and lifted flames to combustor stability and LBO in practical gas turbine combustors are discussed.


Author(s):  
K. D. Brundish ◽  
M. N. Miller ◽  
C. W. Wilson ◽  
M. Hilton ◽  
M. P. Johnson ◽  
...  

The objective of the work described in this paper was to identify a method of making measurements of the smoke particle size distribution within the sector of a gas turbine combustor, using a Scanning Mobility Particle Sizing (SMPS) analyser. As well as gaining a better understanding of the combustion process, the principal reasons for gathering these data was so that they could be used as validation for Computational Fluid Dynamic (CFD) and chemical kinetic models. Smoke mass and gaseous emission measurements were also made simultaneously. A “water cooled,” gas sampling probe was utilised to perform the measurements at realistic operating conditions within a generic gas turbine combustor sector. Such measurements had not been previously performed and consequently initial work was undertaken to gain confidence in the experimental configuration. During this investigation, a limited amount of data were acquired from three axial planes within the combustor. The total number of test points measured were 45. Plots of the data are presented in 2 dimensional contour format at specific axial locations in addition to axial plots to show trends from the primary zone to the exit of the combustor. Contour plots of smoke particle size show that regions of high smoke number concentration once formed in zones close to the fuel injector persist in a similar spatial location further downstream. Axial trends indicate that the average smoke particle size and number concentration diminishes as a function of distance from the fuel injector. From a technical perspective, the analytical techniques used proved to be robust. As expected, making measurements close to the fuel injector proved to be difficult. This was because the quantity of smoke in the region was greater than 1000 mg/m3. It was found necessary to dilute the sample prior to the determination of the particle number concentration using SMPS. The issues associated with SMPS dilution are discussed.


1982 ◽  
Vol 104 (1) ◽  
pp. 52-57 ◽  
Author(s):  
S. J. Anderson ◽  
M. A. Friedman ◽  
W. V. Krill ◽  
J. P. Kesselring

Catalytically supported thermal combustion can provide low NOx emissions with gaseous and distillate fuels while maintaining high combustion efficiency. For stationary gas turbines, catalytic combustion may be the only emerging technology that can cost effectively meet recent federal regulations for NOx emissions. Under EPA sponsorship, a small-scale, catalytic gas turbine combustor was developed to evaluate transient and steady state combustor performance. The combustor consisted of a multiple air-atomizing fuel injector, an opposed jet igniter, and a graded-cell monolithic reactor. System startup, including opposed jet ignition and catalyst stabilization, was achieved in 250 seconds. This time interval is comparable to conventional gas turbines. Steady state operation was performed at 0.505 MPa (5 atmospheres) pressure and 15.3 m/s (50 ft/s) reference velocities. Thermal NOx emissions were measured below 10 ppmv, while fuel NOx conversion ranged from 75 to 95 percent. At catalyst bed temperatures greater than 1422K (2100°F), total CO and UHC emissions were less than 50 ppmv indicating combustion efficiency greater than 99.9 percent. Compared with conventional gas turbine combustors, the catalytic reactor operates only within a relatively narrow range of fuel/air ratios. As a result, modified combustor air distribution or fuel staging will be required to achieve the wide turndown required in large stationary systems.


Author(s):  
K. Sudhakar Reddy ◽  
D. N. Reddy ◽  
C. M. Vara Prasad

This paper presents the results of numerical investigations of a turbulent, swirling and recirculating flow without combustion inside a reverse flow gas turbine combustor. In order to establish the characteristics of fuel distribution patterns of the fuel spray injected into swirling flows, flow fields are analyzed inside the swirl combustor for varying amount of swirl strength using a commercial CFD code fluent 6.1.22. Three Dimensional computations are performed to study the influence of the various parameters like injection pressure, flow Reynolds number and Swirl Strength on the fuel distribution patterns. The model predictions are compared against the experimental results, and its applicability over a wide range of flow conditions was investigated. It was observed from the CFD analysis, that the fuel decay along the axis is faster with low injection pressures compared to higher injection pressures. With higher Reynolds numbers the fuel patterns are spreading longer in the axial direction. The higher momentum of the air impedes the radial mixing and increases the constraint on the jet spread. The results reveal that an increase in swirl enhances the mixing rate of the fuel and air and causes recirculation to be more pronounced and to occur away form the fuel injector. The CFD predictions are compared with the experimental data from the phototransistor probe measurements, and good agreement has been achieved.


Author(s):  
Mark D. Durbin ◽  
Marlin D. Vangsness ◽  
Dilip R. Ballal ◽  
Viswanath R. Katta

A prime requirement in the design of a modem gas turbine combustor is good combustion stability, especially near lean blowout (LBO), to ensure an adequate stability margin. For an aeroengine, combustor blow-off limits are encountered during low engine speeds at high altitudes over a range of flight Mach numbers. For an industrial combustor, requirements of ultra-low NOx emissions coupled with high combustion efficiency demand operation at or close to LBO. In this investigation, a step swirl combustor (SSC) was designed to reproduce the swirling flow pattern present in the vicinity of the fuel injector located in the primary zone of a gas turbine combustor. Different flame shapes, structure and location were observed and detailed experimental measurements and numerical computations were performed. It was found that certain combinations of outer and inner swirling air flows produce multiple attached flames, a flame with a single attached structure just above the fuel injection tube, and finally for higher inner swirl velocity, the flame lifts from the fuel tube and is stabilized by the inner recirculation zone. The observed difference in LBO between co- and counter-swirl configurations is primarily a function of how the flame stabilizes i.e., attached vs. lifted. A turbulent combustion model correctly predicts the attached flame location(s), development of inner recirculation zone, a dimple-shaped flame structure, the flame lift-off height, and radial profiles of mean temperature, axial velocity, and tangential velocity at different axial locations. Finally, the significance and applications of anchored and lifted flames to combustor stability and LBO in practical gas turbine combustors are discussed.


Author(s):  
S. Kajita ◽  
J. Kitajima ◽  
T. Kimura

Combustion tests with a gas turbine combustor were carried out to clarify the technical problems caused when liquefied butane was supplied and burned in the liquid phase in addition to evaluating methanol and liquefied butane as an alternative fuel. For methanol, a conventional dual-orifice type fuel injector, and for liquefied butane, the same dual-orifice type injector and two types of multi-hole injectors were tested. The results of combustion tests with both fuels were compared with those of conventional gas turbine fuels — kerosene and natural gas with respect to combustion performances and exhaust emissions. It was found that both fuels had some advantages over conventional fuels.


Author(s):  
Kenneth O. Smith ◽  
F. R. Kurzynske ◽  
Leonard C. Angello

The design and testing of three natural gas fuel injector configurations for a low emissions gas turbine combustor are described. The injectors provided varying degrees of fuel/air premixing and permitted an assessment of the degree of premixing necessary to achieve NOx emissions below the program goal of 10 ppm. The work described represents a preliminary step in an effort to develop production-level gas turbine combustor hardware with ultra-low NOx capabilities.


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