scholarly journals Development of High Strength Al-Mg-Sc Alloy Powder for 3D Additive Manufacturing

2021 ◽  
Vol 68 (4) ◽  
pp. 129-132
Author(s):  
Kenta ISHIGAMI ◽  
Yoshiki HASHIZUME ◽  
Isao MURAKAMI ◽  
Takahiro KIMURA ◽  
Takayuki NAKAMOTO
Keyword(s):  
Additive Manufacturing ◽  
Alloy Powder ◽  
High Strength

Properties of aluminum metal matrix composites manufactured by selective laser melting

2021 ◽  
Vol 112 (7) ◽  
pp. 552-564
Author(s):  
Christian Felber ◽  
Florian Rödl ◽  
Ferdinand Haider
Keyword(s):  
Additive Manufacturing ◽  
Aluminum Alloys ◽  
Selective Laser Melting ◽  
Metal Matrix ◽  
High Hardness ◽  
High Strength ◽  
Laser Melting ◽  
Scanning Calorimetry ◽  
Particle Reinforcement ◽  
The Matrix

Abstract The most promising metal processing additive manufacturing technique in industry is selective laser melting, but only a few alloys are commercially available, limiting the potential of this technique. In particular high strength aluminum alloys, which are of great importance in the automotive industry, are missing. An aluminum 2024 alloy, reinforced by Ti-6Al-4V and B4C particles, could be used as a high strength alternative for aluminum alloys. Heat treating can be used to improve the mechanical properties of the metal matrix composite. Dynamic scanning calorimetry shows the formation of Al2Cu precipitates in the matrix instead of the expected Al2CuMg phases due to the loss of magnesium during printing, and precipitation processes are accelerated due to particle reinforcement and additive manufacturing. Strong reactions between aluminum and Ti-6Al-4V are observed in the microstructure, while B4C shows no reaction with the matrix or the titanium. The material shows high hardness, high stiffness, and low ductility through precipitation and particle reinforcement.

Development of a Design for Additive Manufacturing Worksheet for Medical Casts

2021 ◽  
Author(s):  
Heena Noh ◽  
Kijung Park ◽  
Kiwon Park ◽  
Gül E. Okudan Kremer
Keyword(s):  
Additive Manufacturing ◽  
High Strength ◽  
Design Guidelines ◽  
Operational Performance ◽  
Design For Additive Manufacturing ◽  
Trade Offs ◽  
Novice Designers ◽  
Criteria Importance ◽  
Design For Am

Abstract Traditional plaster casts often cause dermatitis due to disadvantages in usability and wearability. Additive manufacturing (AM) can fabricate customized casts to have light-weight, high strength, and better air permeability. Although existing studies have provided design for additive manufacturing (DfAM) guidelines to facilitate design applications for AM, most relevant studies focused on the mechanical properties of outputs and too general/specific design guidelines; novice designers may still have difficulty understanding trade-offs between functional and operational performance of various DfAM aspects for medical casts. As a response, this study proposes a DfAM worksheet for medical casts to effectively guide novice designers. First, important DfAM criteria and their possible solutions for medical casts are examined through a literature review to construct a basic DfAM framework for medical casts. Next, a scoring system that considers relative criteria importance and criteria evaluation from both functional and operational perspectives is developed to identify the overall suitability of a medical cast design for AM. A case study of finger cast designs was performed to identify the DfAM performance of the sample designs along with redesign requirements suggested by the worksheet. The proposed worksheet would be used to achieve rapid medical cast design by objectively assessing its suitability for AM.

scholarly journals Additive Manufacturing Enabled by Electrospinning for Tougher Bio-Inspired Materials

2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Komal Agarwal ◽  
Yinning Zhou ◽  
Hashina Parveen Anwar Ali ◽  
Ihor Radchenko ◽  
Avinash Baji ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Surface Treatment ◽  
Tensile Deformation ◽  
High Strength ◽  
High Impact ◽  
Synthetic Analogue ◽  
Amino Groups ◽  
High Impact Energy ◽  
Tensile Deformation Behavior ◽  
Complex Architecture

Nature has taught us fascinating strategies to design materials such that they exhibit superior and novel properties. Shells of mantis club have protein fibres arranged in a 3D helicoidal architecture that give them remarkable strength and toughness, enabling them to absorb high-impact energy. This complex architecture is now possible to replicate with the recent advances in additive manufacturing. In this paper, we used melt electrospinning to fabricate 3D polycaprolactone (PCL) fibrous design to mimic the natural helicoidal structures found in the shells of the mantis shrimp’s dactyl club. To improve the tensile deformation behavior of the structures, the surface of each layer of the samples were treated with carboxyl and amino groups. The toughness of the surface-treated helicoidal sample was found to be two times higher than the surface-treated unidirectional sample and five times higher than the helicoidal sample without surface treatment. Free amino groups (NH2) were introduced on the surface of the fibres and membrane via surface treatment to increase the interaction and adhesion among the different layers of membranes. We believe that this represents a preliminary feasibility in our attempt to mimic the 3D helicoidal architectures at small scales, and we still have room to improve further using even smaller fibre sizes of the modeled architectures. These lightweight synthetic analogue materials enabled by electrospinning as an additive manufacturing methodology would potentially display superior structural properties and functionalities such as high strength and extreme toughness.

scholarly journals Additive manufacturing of high-strength eutectic aluminiumnickel alloys Processing and mechanical properties

2021 ◽  
pp. 117315
Author(s):  
Georg Rödler ◽  
Felix Gabriel Fischer ◽  
Johannes Preußner ◽  
Valerie Friedmann ◽  
Carl Fischer ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
High Strength

Additive manufacturing of Inconel625-HSLA Steel functionally graded material by wire arc additive manufacturing

2021 ◽  
Vol 118 (5) ◽  
pp. 502
Author(s):  
Jiarong Zhang ◽  
Xinjie Di ◽  
Chengning Li ◽  
Xipeng Zhao ◽  
Lingzhi Ba ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Chemical Composition ◽  
Primary Dendrite ◽  
Hsla Steel ◽  
High Strength ◽  
Phase Evolution ◽  
Functionally Graded ◽  
Graded Materials ◽  
Graded Material ◽  
Wire Arc Additive Manufacturing

Functional graded materials (FGMs) have been widely applied in many engineering fields, and are very potential to be the substitutions of dissimilar metal welding joints due to their overall performance. In this work, the Inconel625-high-strength low-alloy (HSLA) Steel FGM was fabricated by wire arc additive manufacturing (WAAM). The chemical composition distribution, microstructure, phase evolution and mechanical properties of the FGM were examined. With the increasing of HSLA Steel, the chemical composition appeared graded distribution, and the primary dendrite spacing was largest in graded region with 20%HSLA Steel and then gradually decreased. And the main microstructure of the FGM transformed from columnar dendrites to equiaxed dendrites. Laves phase precipitated along dendrites boundary when the content of HSLA Steel was lower than 70% and Nb-rich carbides precipitated when the content of HSLA Steel exceeded to 70%. Microhardness and tensile strength gradually decreased with ascending content of HSLA Steel, and had a drastic improvement (159HV to 228HV and 355Mpa to 733Mpa) when proportion of HSLA Steel increased from 70% to 80%.

Sign in / Sign up

Export Citation Format

Share Document