scholarly journals Energy Absorption Efficiency and Mode Bifurcation of Thin-Walled Circular Tubes under Dynamic Axial Crushing

2006 ◽  
Vol 55 (9) ◽  
pp. 799-806 ◽  
Author(s):  
Tsutomu UMEDA ◽  
Koji MIMURA ◽  
Yuki UMEZAKI
Author(s):  
Mengyan Shi ◽  
Jiayao Ma ◽  
Yan Chen ◽  
Zhong You

Thin-walled tubes as energy absorption devices are widely in use for their low cost and high manufacturability. Employing origami technique on a tube enables induction of a predetermined failure mode so as to improve its energy absorption efficiency. Here we study the energy absorption of a hexagonal tubular device named the origami crash box numerically and theoretically. Numerical simulations of the quasi-static axial crushing show that the pattern triggers a diamond-shaped mode, leading to a substantial increase in energy absorption and reduction in initial peak force. The effects of geometric parameters on the performance of the origami crash box are also investigated through a parametric study. Furthermore, a theoretical study on the deformation mode and energy absorption of the origami crash box is carried out, and a good match with numerical results is obtained. The origami crash box shows great promise in the design of energy absorption devices.


2020 ◽  
Vol 87 (8) ◽  
Author(s):  
Yizhe Liu ◽  
Feng Xiong ◽  
Kuijian Yang ◽  
Yuli Chen

Abstract Impact accidents cause great damage to lives and properties because the destructiveness, direction, and action mode of impact loadings can hardly be predicted. Ordinary thin-walled tube systems for energy absorption require outside constraints or inside fasteners to avoid tube splashing, which affects the modifiability of the systems and limits their application in emergencies. In an effort to break through this limitation, inspired by windmill, a novel omnidirectional self-locked energy absorption system has been proposed. The proposed system is made up of thin-walled tubes with windmill-liked cross section, which are specially designed to interlock with adjacent tubes and thus provide constraints among individual tubes to resist impact loadings in spatial arbitrary directions. The spatial omnidirectional self-locking capability of the windmill-inspired system is demonstrated under distributed and concentrated impact loadings. Moreover, the windmill-inspired system shows higher energy absorption efficiency than that of the widely used round tube system and previous self-locked system under loadings in various directions, and their energy absorption properties can be further improved by combining with the round tube system, adjusting the geometric parameter of each tube and designing the arrangement of tubes with different properties in the system. This work may shed light on the energy absorption system design and expand the application of self-locked energy absorption systems.


2019 ◽  
Vol 10 (1) ◽  
pp. 133-143 ◽  
Author(s):  
Jiayao Ma ◽  
Huaping Dai ◽  
Mengyan Shi ◽  
Lin Yuan ◽  
Yan Chen ◽  
...  

Abstract. Thin-walled tubes are widely used as energy absorption devices for their low cost and high manufacturability. Introduction of the origami technique enables the tube to follow a pre-determined failure mode and to improve its energy absorption efficiency. This paper examines the energy absorption characteristics of the origami crash box under quasi-static axial crushing. Both experimental and numerical results show that the origami pattern develops a diamond-shaped mode, bringing a reduction in initial peak force and a significant increase in energy absorption compared to the conventional hexagonal tube. The sensitivity of its energy absorption performance to various parameters is studied, and it is shown to achieve 68.29 % increase in the specific energy absorption and 13.91 % reduction in the initial peak force in the optimal case. Furthermore, an analytical solution is presented for the energy absorption, which achieves reasonable agreement with the numerical results.


2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Junxian Zhou ◽  
Chuang Dong ◽  
Bingzhi Chen ◽  
Xu Niu

An improved pyramidal prefolded pattern was designed and applied to thin-walled tubes. This delicately designed pattern modularizes the tube to control the folding process and act as an inducer to trigger deformation modes with outstanding crushing performance. Dynamic crushing tests were conducted numerically; the simulation results reveal that the patterned square tube developed a deformation mode with shorter wavelength, better load consistencies, and higher energy-absorption efficiency (up to 29%) than that of the traditional counterpart. Moreover, geometric analysis was performed and structural improvements were conducted by applying the optimal geometric parameters onto an octagonal profile. The designed patterned octagonal tube collapsed into a highly efficient deformation mode known as diamond mode. Furthermore, the comparative results show that patterned octagonal tubes demonstrated an energy absorption up to 90.1% higher than that of a conventional square column while improving the geometric compliance. These findings enrich research on patterned tubes and provide new explorations for the development of high-performance energy-absorbing structures.


Aerospace ◽  
2021 ◽  
Vol 8 (10) ◽  
pp. 279
Author(s):  
Rongchao Jiang ◽  
Zongyang Gu ◽  
Tao Zhang ◽  
Dawei Liu ◽  
Haixia Sun ◽  
...  

Thin-walled tubes have gained wide applications in aerospace, automobile and other engineering fields due to their excellent energy absorption and lightweight properties. In this study, a novel method of entropy-weighted TOPSIS was adopted to study the energy absorption characteristics of a thin-walled circular tube under axial crushing. Three types of thin-walled circular tubes, namely, aluminum (Al) tubes, carbon-fiber-reinforced plastics (CFRP) tubes and CFRP-Al hybrid thin-walled tubes, were fabricated. Quasi-static axial crushing tests were then carried out for these specimens, and their failure modes and energy absorption performance were analyzed. The CFRP material parameters were obtained through tensile, compression and in-plane shear tests of CFRP laminates. The finite element models for the quasi-static axial crushing of these three types of circular tubes were established. The accuracy of the finite element models was verified by comparing the simulation results with the test results. On this basis, the effects of the geometric dimension and ply parameters of a CFRP-Al hybrid thin-walled circular tube on the axial crushing energy absorption characteristics were studied based on an orthogonal design and entropy-weighted TOPSIS method. The results showed that Al tube thickness, CFRP ply thickness and orientation have great effect on the energy absorption performance of a CFRP-Al hybrid thin-walled circular tube, whereas the tube diameter and length have little effect. The energy absorption capability of a CFRP-Al hybrid tube can be improved by increasing the thickness of the Al tube and the CFRP tube as well as the number of ±45° plies.


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