scholarly journals Drop Weight Tear Test for Determining Fracture Resistance Against Rapid Crack Propagation in Gas-Pressurized Plastic Pipes.

1995 ◽  
Vol 44 (497) ◽  
pp. 164-169 ◽  
Author(s):  
Koichi KITAO
Author(s):  
Takuya Hara ◽  
Taishi Fujishiro

The demand for natural gas using LNG and pipelines to supply the world gas markets is increasing. The use of high-strength line pipe provides a reduction in the cost of gas transmission pipelines by enabling high-pressure transmission of large volumes of gas. Under the large demand of high-strength line pipe, crack arrestability of running ductile fracture behavior is one of the most important properties. The CVN (Charpy V-notched) test and the DWTT (Drop Weight Tear Test) are major test methods to evaluate the crack arrestability of running ductile fractures. Separation, which is defined as a fracture parallel to the rolling plane, can be characteristic of the fracture in both full-scale burst tests and DWTTs. It is reported that separations deteriorate the crack arrestability of running ductile fracture, and also that small amounts of separation do not affect the running ductile fracture resistance. This paper describes the effect of separation on ductile propagation behavior. We utilized a high-speed camera to investigate the CTOA (Crack Tip Opening Angle) during the DWTT. We show that some separations deteriorate ductile crack propagation resistance and that some separations do not affect the running ductile fracture resistance.


Author(s):  
Satoshi Igi ◽  
Toshihiko Amano ◽  
Takahiro Sakimoto ◽  
Yasuhiro Shinohara ◽  
Tetsuya Tagawa

The drop-weight tear test (DWTT) has been widely used to evaluate the resistance of linepipe steels against brittle fracture propagation. However, in the recent years there is an ambiguity in its evaluation if inverse fracture appears on the specimen fracture surfaces. Although cause of the inverse fracture is not fully understood, compressive pre-straining near the impact hammer and existing tiny split have been discussed as a possible cause. In this paper, machined notch in brittle weld DWTT for X65 was performed and compared with various notch types of DWTTs such as conventional DWTT specimen with a pressed notch (PN), a chevron notch (CN) and a static pre-cracked (SPC). The fracture appearances were compared with different strength X65 - X80 grades linepipes and with different initial notch types. The frequency of the inverse fracture appeared in these DWTTs were different in each material and each specimen types, but there were no cases where the inverse fracture did not occurs. The purpose of DWTT is to evaluate the brittle crack arrestability of the material in a pressurized linepipe. A large scale brittle crack arrest test, so called West Jeferson test is generally used to reproduce crack propagation and arrest behavior in an actual pipeline material. A middle scale test so called Crack Arrest Temperature (CAT) test was also proposed to check the shear area fraction measured in DWTT with API rating with that the local shear lip thickness fraction in those tests. CAT test can well reproduce crack propagation and arrest behavior under the condition of brittle crack initiation from the initial notch.


Polymer ◽  
1986 ◽  
Vol 27 (1) ◽  
pp. 76-79 ◽  
Author(s):  
Witold Brostow ◽  
Willi F. Müller

Author(s):  
S. Xu ◽  
W. R. Tyson ◽  
C. H. M. Simha ◽  
M. Gesing ◽  
J. Liang

Arrest of fast ductile fracture in the design of gas pipelines has traditionally been assured by specifying Charpy absorbed energy (Cv) of pipe steel based on the Battelle two-curve method. However, the Charpy test has been shown to be inadequate to characterize crack propagation in modern high-strength, high-toughness pipe steels. For steels with Cv more than approximately 100 J, fracture arrest methodologies based on Cv can lead to non-conservative predictions. The problem is that the Charpy specimen is too small to characterize full-scale fracture, and for tough steels the ductility can be so high that the Charpy specimen bends without fracturing completely. To overcome these limitations, the use of a larger full-thickness specimen, the “Drop-Weight Tear Test” (DWTT) specimen, has been proposed. The test is instrumented to measure the force on and displacement of the impactor during crack propagation. The data is interpreted to yield the “crack-tip opening angle” (CTOA), which is constant during steady-state crack growth and characterizes the propagation resistance. The CTOA has been proposed for some time as a suitable property to assess fracture propagation and arrest in high-pressure gas pipelines, but up to now a standard test method for measurement of the CTOA has not been available. To remedy this situation, a draft standard has been developed by the authors and is being balloted by ASTM E081. In this paper, the CTOA parameter and CTOA-based fracture arrest methodology will be introduced briefly. The background and development of the draft ASTM standard test method for determination of CTOA using the drop-weight tear test (DWTT) specimen will be reviewed including the procedure and the results of an international round robin. In the CTOA test method, the only adjustable parameter is the rotation factor (rp). Using a modified Xue-Wierzbicki damage mechanics model and a statistical analysis, rp has been determined to be a weak function of yield strength, Charpy absorbed energy and specimen thickness. Although no physical model has been developed to explain the interplay of these factors, they are all related to the extent and distribution of plastic deformation ahead of the crack. The technical background and quantification of rp will be described in this paper. It is intended to apply the CTOA test method to a broad range of steels, including thin (less than 6 mm) and thick (larger than 20 mm) pipe steels.


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