scholarly journals Crack propagation and crack branching of high strength steels in liquid zinc embrittlement.

1988 ◽  
Vol 37 (417) ◽  
pp. 676-682
Author(s):  
Keijiro NAKASA ◽  
Masakuni SUZAWA
2020 ◽  
Vol 99 (3) ◽  
pp. 75s-92s ◽  
Author(s):  
SIVA PRASAD MURUGAN ◽  
◽  
YEONG-DO PARK ◽  
VIJEESH VIJAYAN ◽  
CHANGWOOK JI

Zinc-coated advanced high-strength steels are known to be susceptible to liquid metal embrittlement (LME) cracking during resistance spot welding (RSW). Despite numerous reports with regard to LME during RSW, a systematic approach has not been proposed for the classification of cracks based on the cracking mechanism. The objective of this study was to characterize the LME cracks at various RSW locations, and thereby propose a classification method to identify the mechanism of the LME cracks at each location. The experimental results revealed the LME cracks were concentrated at certain weld locations and exhibited different features in terms of length, number, and orientation, owing to the synergetic effect of temperature, stress, microstructure, time of exposure to liquid zinc, and time of exposure to tensile stress at the corresponding lo-cations. Thus, the LME cracks were classified into four categories, namely type A, type B, type C, and type D, based on the formation location. The effect of time of exposure to liquid zinc and tensile stress on LME cracking revealed the time dependency of LME in RSW. The nature of contact be-tween the electrode and the sheet, and the heat input during welding, were found to be the main reasons for the difference in the thermal, mechanical, and metallurgical characteristics of various crack locations, which caused the formation of various LME crack types.


2018 ◽  
Vol 1146 ◽  
pp. 44-56 ◽  
Author(s):  
János Lukács ◽  
Ádám Dobosy ◽  
Marcell Gáspár

The objective of the paper is to present the newest results of our complex research work. In order to determination and comparison of the fatigue resistance, fatigue crack growth tests were performed on different grades of S690QL quenched and tempered, and S960TM thermomechanically rolled high strength steels.15 mmand30 mmthick base materials were used for our investigations. Welded joints were made from these base materials, using gas metal arc welding with matching, overmatching, and undermatching filler metals. In the paper, the performance of the welding experiments will be presented, especially with the difficulties of the filler material selection; along with the results of the fatigue crack growth examinations executed on the base materials and its welded joints. Statistical aspects were applied both for the presenting of the possible locations of the cracks in the base materials and the welded joints and for the processing of the measured data. Furthermore, the results will be compared with each other, and the possibility of derivation of fatigue crack propagation limit curves will be referred.


2014 ◽  
Vol 891-892 ◽  
pp. 563-568 ◽  
Author(s):  
János Lukács ◽  
Marcell Gaspar

There are different prescriptions containing fatigue crack propagation limit curves and rules for the prediction of the crack growth. The research work aimed (i) to determine fatigue crack propagation limit curves for high strength steels and their welded joints, based on the Paris-Erdogan law; (ii) to use the determined limit curves for engineering critical assessment (ECA) calculations. Experiments were performed on different high strength steels and their welded joints; and the propagating cracks in the specimens represent the different possible locations of the real cracks in the structural elements. Fatigue crack growth tests were executed byΔK-decreasing and constant load amplitude methods. The evaluation process consists of six steps, and by means of the selected values a statistical method can be proposed for determination of the limit curves. Engineering critical assessment calculations were performed on a welded structural element having crack like defects.


Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1308
Author(s):  
Wenjie Wang ◽  
Jie Yang ◽  
Haofeng Chen ◽  
Qianyu Yang

During the crack propagation process, the crack-branching behavior makes fracture more unpredictable. However, compared with the crack-branching behavior that occurs in brittle materials or ductile materials under dynamic loading, the branching behavior has been rarely reported in welded joints under quasi-static loading. Understanding the branching criterion or the mechanism governing the bifurcation of a crack in welded joints is still a challenge. In this work, three kinds of crack-branching models that reflect simplified welded joints were designed, and the aim of the present paper is to find and capture the crack-branching behavior in welded joints and to shed light on its branching mechanism. The results show that as long as there is another large enough propagation trend that is different from the original crack propagation direction, then crack-branching behavior occurs. A high strength mismatch that is induced by both the mechanical properties and dimensions of different regions is the key of crack branching in welded joints. Each crack branching is accompanied by three local high stress concentrations at the crack tip. Three pulling forces that are created by the three local high stress concentrations pull the crack, which propagates along with the directions of stress concentrations. Under the combined action of the three pulling forces, crack branching occurs, and two new cracks initiate from the middle of the pulling forces.


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