New solution treatment for Al-Si-Cu alloy castings at non-equilibrium eutectic melting temperatures.

1988 ◽  
Vol 38 (4) ◽  
pp. 202-207 ◽  
Author(s):  
Yoshihiro SHIMIZU ◽  
Yoji AWANO ◽  
Motoyuki NAKAMURA
Keyword(s):  
Solution Treatment ◽  
Eutectic Melting ◽  
Melting Temperatures ◽  
Cu Alloy ◽  
Alloy Castings ◽  
Non Equilibrium

Microstructural Features and Properties of Al-Cu-Mg Alloy Containing Silver and Cerium

2021 ◽  
Vol 316 ◽  
pp. 533-537
Author(s):  
Pavel L. Reznik ◽  
Boris V. Ovsyannikov
Keyword(s):  
Heat Treatment ◽  
Mechanical Characteristics ◽  
Dendritic Segregation ◽  
Scanning Calorimetry ◽  
Electron Probe Micro Analyzer ◽  
Melting Temperatures ◽  
Heat Treatment Mode ◽  
Cast Condition ◽  
Component Phase ◽  
Non Equilibrium

The article presents the results of an investigation of microstructural features and mechanical characteristics of Al-5.0Cu-0.5Mg alloy containing up to 0.4 wt. % Ag and up to 0.1 wt. % Ce. The experiment was conducted using optical microscopy, Scanning Electron Microscopy as well as an electron probe micro-analyzer and Differential Scanning Calorimetry. Samples in cast condition and after heat treatment were examined. The melting temperatures of non-equilibrium eutectics (non-equilibrium solidus), equilibrium solidus and liquidus were determined. The optimal temperature of the homogenizing heat treatment was determined, which was 500°C. Using this heat treatment mode resulted in the elimination of dendritic segregation and complete dissolution of silver in aluminum. Injection of cerium into the Al-Cu-Mg-Ag system during crystallization of the melt is accompanied by the formation of a coarse four-component phase, which has the morphology of polyhedrons, is on the grain boundaries. The estimation of the relation between microstructure characteristics and mechanical properties of the alloy has been made.

scholarly journals Effects of Gd, Y Content on the Microstructure and Mechanical Properties of Mg-Gd-Y-Nd-Zr Alloy

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 790 ◽  
Author(s):  
Changping Tang ◽  
Kai Wu ◽  
Wenhui Liu ◽  
Di Feng ◽  
Xuezhao Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Solution Treatment ◽  
Age Hardening ◽  
Uniaxial Tensile ◽  
Microstructure And Mechanical Properties ◽  
Shaped Particle ◽  
Zr Alloy ◽  
Non Equilibrium

The effects of Gd, Y content on the microstructure and mechanical properties of Mg-Gd-Y-Nd-Zr alloy were investigated using hardness measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and uniaxial tensile testing. The results indicate that the alloys in as-cast condition mainly consist of α-Mg matrix and non-equilibrium eutectic Mg5.05RE (RE = Gd, Y, Nd). After solution treatment, the non-equilibrium eutectics dissolved into the matrix but some block shaped RE-rich particles were left at the grain boundaries and within grains. These particles are especially Y-rich and deteriorate the mechanical properties of the alloys. Both the compositions of the eutectic and the block shaped particle were independent of the total Gd, Y content of the alloys, but the number of the particles increases as the total Gd, Y content increases. The ultimate tensile strength increases as the total Gd, Y content decreases. A Mg-5.56Gd-3.38Y-1.11Nd-0.48Zr alloy with the highest ultimate tensile strength of 280 MPa and an elongation of 1.3% was fabricated. The high strength is attributed to the age hardening behavior and the decrease in block shaped particles.

scholarly journals The Effect of LFC Process Variables on Solidification and Thermal Response of AZ91E Magnesium Alloy Castings

2021 ◽  
Author(s):  
Lukas Bichler
Keyword(s):  
Thermal Analysis ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Metal Flow ◽  
Mold Filling ◽  
Second Phase ◽  
Process Variables ◽  
Pyrolysis Products ◽  
Alloy Castings ◽  
Non Equilibrium

Magnesium alloys are gaining in popularity as materials of choice for automotive and aerospace applications. Magnesium alloys have the lowest density of all structural metals, effectively making their specific properties highly attractive. Lost Foam Casting (LFC) is a novel near-net-shape manufacturing process utilizing expanded polystyrene (EPS) as a mold filler. Presence of the EPS in the casting cavity promotes formation of unique casting defects.These include misruns, folds, entrapped polystyrene pyrolysis products and potentially increased levels of gas porosity. There is very little published literature on the feasibility of casting magnesium alloys by the LFC process. This research was an attempt to evaluate the effect of selected LFC process variables on AZ91R magnesium alloy castings produced by the LFC process. In this work, the effect of melt superheat, casting section thickness, EPS foam properties and the application of vacuum during mold filling were investigated and correlated to the casting quality and molten flow behavior. Further, detailed thermal analysis was carried out to determine the solidification history of the castings. The results of the thermal analysis were used to determine the effect of the cooling rate on the development of the casting microstructure. Moreover, the morphology and the mode of second phase (Mg17Al12) precipitation were studied and quantified. The results suggest that application of vacuum during the mold filling process increased the metal flow lengths. However, the casting soundness deteriorated due to the applied vacuum. Variations in the density of the vacuum cast horizontal bars were explained through the presence of partially solidified metal. The molten metal flow was further influenced by the foam density and bead fusion. Greater flow lengths were observed in the high density 1.6 pcf foam castings. in the low density 1.3 pcf foam castings, numerous casting defects were associated with the presence of the liquid-EPS pyrolysis products. In general, the thermal analysis suggested that non-equilibrium alloy solidification promoted the formation of the lamellar non-equilibrium Mg17Al12 precipitate, and this was confirmed by optical microscopy.

Effect of Solution Treatment and Artificial Aging on the Work Hardening Characteristics of D357 Alloy Castings

2006 ◽  
Vol 519-521 ◽  
pp. 1865-1870 ◽  
Author(s):  
Murat Tiryakioğlu
Keyword(s):  
Work Hardening ◽  
Artificial Aging ◽  
Treatment Time ◽  
Solution Treatment ◽  
Particle Morphology ◽  
Model Parameters ◽  
Matrix Strength ◽  
Alloy Castings ◽  
Work Hardening Model ◽  
D357 Alloy

The effects of solution treatment time and artificial aging on the work hardening characteristics on Al-7%Si-0.6%Mg (D357) alloy castings were investigated. Four different solution treatment times at 540°C (1, 4, 16 and 64 hours) and six different artificial aging times at 160°C (0, 2.5, 5, 10, 20 and 40 hours) were used. Work hardening characteristics were investigated by Kocks-Mecking plots for each specimen. The effects of Si particle morphology (solution treatment) and matrix strength (aging) on Kocks-Mecking (Stage III) work hardening model parameters are discussed in the paper.

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