scholarly journals Studies in Surface Finishing of Inconel718 Flat Surface with Magnetic Abrasive Finishing

2017 ◽  
Vol 7 (4) ◽  
pp. 139-150
Author(s):  
Amit Choudhary et al., Amit Choudhary et al., ◽  
Keyword(s):  
Flat Surface ◽  
Surface Finishing ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing

scholarly journals Review of Superfinishing by the Magnetic Abrasive Finishing Process

2017 ◽  
Vol 3 (1) ◽  
Author(s):  
Lida Heng ◽  
Yon Jig Kim ◽  
Sang Don Mun
Keyword(s):  
High Surface ◽  
Processing Parameters ◽  
Engineering Industry ◽  
Advanced Materials ◽  
Surface Finishing ◽  
Magnetic Abrasive Finishing ◽  
Surface Finishes ◽  
Abrasive Finishing ◽  
Recent Developments ◽  
Finishing Processes

AbstractRecent developments in the engineering industry have created a demand for advanced materials with superior mechanical properties and high-quality surface finishes. Some of the conventional finishing methods such as lapping, grinding, honing, and polishing are now being replaced by non-conventional finishing processes. Magnetic Abrasive Finishing (MAF) is a non-conventional superfinishing process in which magnetic abrasive particles interact with a magnetic field in the finishing zone to remove materials to achieve very high surface finishing and deburring simultaneously. In this review paper, the working principles, processing parameters, and current limitations for the MAF process are examined via reviewing important work in the literature. Additionally, future developments of the MAF process are discussed.

Characteristics of Diamond Abrasive Used in Magnetic Abrasive Finishing of Nickel-Based Superalloys

2020 ◽  
Vol 8 (3) ◽  
Author(s):  
Jason Ratay ◽  
Pei-Ying Wu ◽  
Alex Feirvezers ◽  
Hitomi Yamaguchi
Keyword(s):  
Turbine Blades ◽  
Target Surface ◽  
Surface Finishing ◽  
Complex Geometries ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Particles ◽  
Abrasive Finishing ◽  
Wide Range ◽  
Abrasive Behavior ◽  
Diamond Abrasive

Abstract Nickel-based superalloys have a wide range of high-temperature applications such as turbine blades. The complex geometries of these applications and the specific properties of the materials raise difficulties in the surface finishing. Magnetic abrasive finishing (MAF) has proven effective in finishing the complex geometries. In MAF, the magnetic properties of the workpiece, tool, and abrasive play important roles in controlling finishing characteristics. This paper presents the effects of nickel coating on the abrasive behavior during finishing and resulting finishing characteristics of Ni-based superalloys. The Ni-coated diamond abrasive is more attracted to the magnet than the Ni-based superalloy surface. As a result, fewer Ni-coated diamond abrasive particles, which are stuck between the magnetic-particle brush and the target surface, participate in surface finishing. Because of this, coupled with the reduced sharpness of abrasive cutting edges due to the coating, Ni-coated diamond abrasive cannot effectively smooth the target surface in MAF. However, the Ni coating is worn off during finishing of the hard, rough, additively manufactured surface. Then, the diamond abrasive participates in finishing as uncoated diamond abrasive and facilitates the material removal, finishing the target surface.

scholarly journals Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Process Using an Alternating Magnetic Field

Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 75
Author(s):  
Huijun Xie ◽  
Yanhua Zou
Keyword(s):  
Magnetic Field ◽  
Magnetic Particles ◽  
Alternating Magnetic Field ◽  
Surface Finishing ◽  
Magnetic Cluster ◽  
Magnetic Abrasive Finishing ◽  
Square Wave ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
The Difference

The magnetic abrasive finishing (MAF) process is an ultra-precision surface finishing process. In order to further improve the finishing efficiency and surface quality, the MAF process using an alternating magnetic field was proposed in the previous research, and it was proven that the alternating magnetic field has advantages compared with the static magnetic field. In order to further develop the process, this study investigated the effect on finishing characteristics when the alternating current waveform is a square wave. The difference between the fluctuation behavior of the magnetic cluster in two alternating magnetic fields (sine wave and square wave) is observed and analyzed. Through analysis, it can be concluded that the use of a square wave can make the magnetic cluster fluctuate faster, and as the size of the magnetic particles decreases, the difference between the magnetic cluster fluctuation speed of the two waveforms is greater. The experimental results show that the surface roughness of SUS304 stainless steel plate improves from 328 nm Ra to 14 nm Ra within 40 min.

The Principle of Magnetic Abrasive Finishing under Rotating Electromagnetic Field and Its Application in Surface Finishing of Heavy Crankshaft

2006 ◽  
Vol 304-305 ◽  
pp. 379-383 ◽  
Author(s):  
P.X. Yao ◽  
H.L. Chen ◽  
Jian Mei Wang ◽  
Shu Cai Yang ◽  
Y.X. Zhang
Keyword(s):  
Magnetic Field ◽  
Electromagnetic Field ◽  
Axial Direction ◽  
Rotating Magnetic Field ◽  
Step Motor ◽  
Surface Finishing ◽  
Magnetic Abrasive Finishing ◽  
Performance Indexes ◽  
Abrasive Finishing ◽  
Moving Speed

Magnetic abrasive finishing (MAF) is a processing technology using magnetic abrasive grain (MAG) under magnetic field to finish surface of workpiece. The magnetic fields used in MAF include permanent magnetic field and electromagnetic field. Two conditions must be taken into consideration in the finishing surface of workpiece. One is the sufficient cutting force; the other is the relative moving speed between MAG and workpiece. The principle of step-motor rotating magnetic field is used to produce rotating magnetic field (RMF) in this paper. RMF brings MAG to rotate and keeps workpiece immovable. Meanwhile, the coins vibrate within a definite angle range and reciprocate in axial direction so as to process the outer cylindrical surfaces. Yoke iron is made of two halves so that the coins for rotating magnetic field will be keyed to some section of heavy crankshaft, thus realizing cylindrical surface finishing on the heavy crankshaft. MAG are of importance to MAF . Six performance indexes related to MAG are suggested by studying on process parameters.

scholarly journals Investigation on the Finishing Characteristics of a Magnetic Abrasive Finishing Process with Magnetic Abrasive Slurry Circulation System

Machines ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 195
Author(s):  
Jiaye Xu ◽  
Yanhua Zou ◽  
Huijun Xie
Keyword(s):  
Circulatory System ◽  
Conveyor Belt ◽  
Surface Finishing ◽  
Circulation System ◽  
Distribution Width ◽  
Magnetic Abrasive Finishing ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Ultra Precision ◽  
Series Of Experiments

The magnetic abrasive finishing (MAF) process is an ultra-precision surface finishing technology. In order to further improve the finishing efficiency and continuity, a magnetic abrasive finishing process using the circulatory system to renew magnetic abrasive slurry was proposed. This study investigated the mechanism of the compound magnetic finishing fluid in the process using the conveyor belt as the carrier to complete the circulation and finishing through simulation and theoretical analysis. The influence of the different distribution states of the magnetic finishing fluid in the conveyor belt and the finishing area on the finishing characteristics is observed and analyzed, in addition to a series of experiments to explore the feasibility of finishing polychlorotrifluoroethylene resin plate through this process. Experimental results show that as the working gap decreases, the distribution width of compound magnetic finishing fluid on the conveyor belt becomes larger, and the distribution of the points of action on the workpiece in the finishing area is significantly different and the area increases, and obtains a higher finishing force and finishing efficiency. In this study, the surface roughness of polychlorotrifluoroethylene resin plate was improved from 274 nm Ra to 34 nm Ra within 15 min.

Effective Deburring of Micro Burr Using Magnetic Abrasive Finishing Method

2005 ◽  
Vol 291-292 ◽  
pp. 259-264
Author(s):  
Jung Il Park ◽  
S.L. Ko ◽  
Y.H. Hanh ◽  
Yuri M. Baron
Keyword(s):  
Surface Roughness ◽  
Chemical Composition ◽  
Relative Velocity ◽  
Surface Finishing ◽  
Surface Material ◽  
Magnetic Abrasive Finishing ◽  
Powder Composition ◽  
Abrasive Finishing ◽  
Micro Parts

Micro burrs formed in micro parts are not subject to be removed by the conventional deburring method for marco parts. Magnetic abrasive deburring method which was proved to be effective for small burrs are applied for deburring the micro burr in electric gun parts used in TV monitor. A specific magnetic inductor is designed and manufactured for this part. To improve the deburring performance, vibration table is used for increasing the relative velocity. To evaluate the deburring capability and surface finishing, edge shape, surface roughness and composition of surface material are measured precisely. It is verified the chemical composition of surface is not affected by the powder composition when the proper powder are used with coolant.

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