scholarly journals Optimizing Thermal Behavior of Flat Plate Heat Exchanger Tube by Varying Geometrical Configuration

2020 ◽  
pp. 13-25
Author(s):  
Nitesh Kumar Singh

A plate fin heat exchanger is a type of heat exchanger design that uses plates and finned chambers to transfer heat between liquids. It is often classified as a compact heat exchanger to emphasize the relatively high ratio between the heat transfer surface and the volume. The main objective of the present work is to investigation of optimum design of plate fin tube heat exchanger using Computational fluid dynamic approach and maximizing thermal performance. There are total five designs of plate fin and tube heat exchanger are used in present work and CFD analysis have been performed in it to get maximum heat transfer. It has been observed from CFD analysis that the maximum heat transfer can be achieved from plate fin and tube heat exchanger with elliptical tube arrangement inclined at 30o with 23.22% more heat transfer capacity as compared to circular tube plate pin heat exchanger. So that it is recommended that if the plate fins and tube heat exchanger with inclined elliptical tube used in place of circular tube arrangement, batter heat transfer can be achieved.

2019 ◽  
Vol 5 (3) ◽  
pp. 10
Author(s):  
Mahtab Alam ◽  
Dr. Dharmendra Singh Rajput

The main objective of the present work is to investigation of optimum design of plate fin tube heat exchanger using Computational fluid dynamic approach and maximizing thermal performance. There are total five designs of plate fin and tube heat exchanger are used in present work and CFD analysis have been performed in it to get maximum heat transfer. It has been observed from CFD analysis that the maximum heat transfer can be achieved from plate fin and tube heat exchanger with elliptical tube arrangement inclined at 30o with 23.22% more heat transfer capacity as compared to circular tube plate pin heat exchanger. So that it is recommended that if the plate fins and tube heat exchanger with inclined elliptical tube used in place of circular tube arrangement, batter heat transfer can be achieved.


2019 ◽  
Vol 25 (8) ◽  
pp. 39-51
Author(s):  
Nassr Fadhil Hussein ◽  
Abdulrahman Shakir Mahmood

Enhancement of heat transfer in the tube heat exchanger is studied experimentally by using discrete twisted tapes. Three different positions were selected for inserting turbulators along tube section (horizontal position by α= 00, inclined position by α= 45 0 and vertical position by α= 900). The space between turbulators was fixed by distributing 5 pieces of these turbulators with pitch ratio    PR = (0.44). Also, the factor of constant heat flux was applied as a boundary condition around the tube test section for all experiments of this investigation, while the flow rates were selected as a variable factor (Reynolds number values vary from 5000 to 15000). The results show that using discrete twisted tapes enhances the heat transfer rate by about 60.7-103.7 % compared with plane tube case. Also, inserting turbulators with inclined position offers maximum heat transfer rate by 103.7%.  


2011 ◽  
Vol 347-353 ◽  
pp. 2519-2523
Author(s):  
Wen Wen Wang ◽  
Rui Li

In this paper, simulates the air performance of multi-row finned-tube heat exchanger by Fluent. The mathematics model is established, using standard k-ε turbulence model. The temperature, velocity and pressure changes of air are analyzed. By research the multi-row finned-tube heat exchanger, analyzed the different structures have different effects on the efficiency of heat transfer, obtained the most appropriate number of tube rows, making the heat exchanger for maximum heat transfer efficiency.


2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Wei Li ◽  
Tariq Amin Khan ◽  
Weiyu Tang ◽  
W. J. Minkowycz

Wavy fins have been considered as an alternative of the straight fins in compact heat exchangers (CHEs) for better heat transfer performance, which can be augmented by considering vortex generators (VGs). This work is related to numerical investigation and optimization of corrugation height of fin and angle of attack of delta winglet type VGs in a wavy fin-and-tube heat exchanger. For this purpose, three-dimensional (3D) Reynolds-averaged Navier-Stokes analysis and a multi-objective genetic algorithm (MOGA) with surrogate modeling are performed. Numerical simulation is carried out to study the effect of delta winglets with varying the corrugation height of wavy fin in three rows of tubes with staggered tube arrangements. The corrugation height (H) and angle of attack (α) vary from 0.3 mm to 1.8 mm and 15 deg to 75 deg, respectively. Results are illustrated by investigating the flow structures and temperature contours. Results show that increasing the corrugation height of wavy fin and angle of attack of delta winglets enhances the heat transfer performance of heat exchanger while friction factor is also increased. Employing delta winglets has augmented the thermal performance for all corrugation heights and superior effect is observed at a higher corrugation. To achieve a maximum heat transfer enhancement and a minimum pressure drop, the optimal values of these parameters (H and α) are calculated using the Pareto optimal strategy. For this purpose, computational fluid dynamics (CFD) data, a surrogate model (neural network), and a multi-objective GA are combined. Results show that optimal orientation of delta winglets with respect to corrugation height can improve both the thermal and hydraulic performance of the heat exchanger.


Author(s):  
Zhuo Yang ◽  
Tariq Amin Khan ◽  
Wei Li ◽  
Hua Zhu ◽  
Zhijian Sun ◽  
...  

The flow field inside the heat exchangers is associated with maximum heat transfer and minimum pressure drop. Designing a compact heat exchanger and employing various techniques to enhance its overall performance has been widely investigated and still an active research field. However, few researches deal with thermal optimization. The application of elliptic tube is an effective alternative to circular tube which can reduce the pressure drop significantly. In this study, numerical simulation and optimization of variable tube ellipticity is studied at low Reynolds numbers. The three-dimensional numerical analysis and a multi-objective genetic algorithm (MOGA) with surrogate modelling is performed. Two row tubes in staggered arrangement in fin-and-tube heat exchanger is investigated for combination of various elliptic ratio (e = minor axis/major axis) and Reynolds number. Tube elliptic ratio ranges from 0.2 to 1 and Reynolds number ranges from 150 to 750. The tube perimeters are kept constant while changing the elliptic ratio. The numerical model is derived based on continuum flow approach and steady-state conservation equations of mass, momentum and energy. The flow is assumed as incompressible and laminar due to low inlet velocity. Results are presented in the form of Colburn factor, friction factor, temperature contours and streamline contours. Results show that increasing elliptic ratio increases the friction factor due increased flow blocking area, however, the effect on the Colburn factor is not significant. Moreover, tube with lower elliptic ratio followed by higher elliptic ratio tube has better thermal-hydraulic performance. To achieve maximum heat transfer enhancement and minimum pressure drop, the Pareto optimal strategy is adopted for which the CFD results, Artificial neural network (ANN) and MOGA are combined. The tubes elliptic ratio (0.2 ⩽ e ⩽ 1.0) and Reynolds number (150 ⩽ Re ⩽ 750) are the design variables. The objective functions include Colburn factor (j) and friction factor (f). The CFD results are input into ANN model. Once the ANN is computed and its accuracy is checked, it is then used to estimate the model responses as a function of inputs. The final trained ANN is then used to drive the MOGA to obtain the Pareto optimal solution. The optimal values of these parameters are finally presented.


2021 ◽  
Vol 9 (4B) ◽  
Author(s):  
Devanand D. Chillal ◽  
◽  
Uday C. Kapale ◽  
N.R. Banapurmath ◽  
T. M. Yunus Khan ◽  
...  

The work presented is an effort to realize the changes occurring for convective coefficients of heat transfer in STHX fitted with inclined baffles. Effort has been undertaken using Fluent, a commercially available CFD code ona CAD model of small STHX with inclined baffles with cold liquid flowing into the tubes and hot liquid flowing in the shell. Four sets of CFD analysis have been carried out. The hot liquid flow rate through shell compartments varied from 0.2 kg/sec to 0.8 kg/sec in steps of 0.2 kg/sec, while keeping the cold liquid flow condition in tube at 0.4 kg/sec constant. Heat transfer rates, compartment temperatures, and overall heat transfer coefficients, for cold liquid and hot liquid, were studied. The results given by the software using CFD approach were appreciable and comparatively in agreement with the results available by the experimental work, which was undertaken for the same set of inlet pressure conditions, liquid flow rates, and inlet temperatures of liquid for both hot and cold liquids. The experimental output results were also used to validate the results given by the CFD software. The results from the CFD analysis were further used to conclude the effect of baffle inclination on heat duty. The process thus followed also helped realize the effects of baffle inclination on convective heat transfer coefficient of the liquid flow through the shell in an inclined baffle shell and tube heat exchanger. The temperature plots for both cold and hot liquid were also generated for understanding the compartmental temperature distributions inclusive of the inlet and outlet compartments. The heat duty for a heat exchanger has been found to increase with the increase in baffle inclinations from zero degree to 20 degrees. Likewise, the convective heat transfer coefficients have also been found to increase with the increase in baffle inclinations.


2019 ◽  
Vol 2019 ◽  
pp. 1-21 ◽  
Author(s):  
Amnart Boonloi ◽  
Withada Jedsadaratanachai

Numerical assessments in the square channel heat exchanger installed with various parameters of V-orifices are presented. The V-orifice is installed in the heat exchanger channel with gap spacing between the upper-lower edges of the orifice and the channel wall. The purposes of the design are to reduce the pressure loss, increase the vortex strength, and increase the turbulent mixing of the flow. The influence of the blockage ratio and V-orifice arrangement is investigated. The blockage ratio, b/H, of the V-orifice is varied in the range 0.05–0.30. The V-tip of the V-orifice pointing downstream (V-downstream) is compared with the V-tip pointing upstream (V-upstream) by both flow and heat transfer. The numerical results are reported in terms of flow visualization and heat transfer pattern in the test section. The thermal performance assessments in terms of Nusselt number, friction factor, and thermal enhancement factor are also concluded. The numerical results reveal that the maximum heat transfer enhancement is found to be around 26.13 times higher than the smooth channel, while the optimum TEF is around 3.2. The suggested gap spacing for the present configuration of the V-orifice channel is around 5–10%.


1976 ◽  
Vol 98 (2) ◽  
pp. 257-261 ◽  
Author(s):  
J. H. Masliyah ◽  
K. Nandakumar

Heat transfer characteristics for a laminar forced convection fully developed flow in an internally finned circular tube with axially uniform heat flux with peripherally uniform temperature are obtained using a finite element method. For a given fin geometry, the Nusselt number based on inside tube diameter was higher than that for a smooth tube. Also, it was found that for maximum heat transfer there exists an optimum fin number for a given fin configuration. The internal fins are of triangular shape.


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