Pneumatic Muscle: Heat and Mass Transfer in the Cylindrical Membrane

Author(s):  
K. D. Efremova ◽  
V. N. Pilgunov ◽  
A. S. Shablovskyi

A pneumatic muscle is a one-way reciprocating air motor. It is designed to create apullingforce. The pneumatic muscle return to its initial position is ensured by a reversible strain of its shell. The pneumatic muscle is based on the cylindrical membrane with a rigid bottom and a cover. The membrane cord is formed during the process of cross-spiral weaving from the super-hard synthetic fibers (for example, Kevlar). After the cord has been filled with an elastomer, a strong, deformable and elastic shell is formed. When an overpressure is provided to the internal cavity of the membrane, in a diamond-shaped cell that is formed as a result of weaving cord threads, the tangential diagonal is lengthened and the axial diagonal is shortened simultaneously. Using the pneumatic muscle cord structure of the MAS series produced by FESTO company as an example, we studied a strain of the diamond-shaped cell of the membrane and found the numerical relationships between the value of the pneumatic muscle contraction, the inner diameter of the membrane and the volume of its internal cavity of the pneumatic muscle, which allowed us to develop a mathematical model of an idealized cylindrical membrane in the dynamics of which the strain force of the elastomer that fills the diamond-shaped cell was not taken into account. The paper shows that the cylindrical membrane used in the pneumatic muscle should be considered as a thermodynamic system with full or partial heat and mass transfer. Also discusses the special aspects of using pneumatic muscles in engineering systems as applied to the type of a thermodynamic process. The study of the air movement features in throttling openings of control and management devices, as well as the changes in the state of compressed air during heat and mass transfer allowed us to estimate a length of the transient process in the pneumatic muscle that works as part of the pneumatic load positioning system. The results of the performed studies expand opportunities for predicting the pneumatic muscle dynamics at the design stage of the pneumatic control system, as well as during its operation.

Author(s):  
K. D. Efremova ◽  
V. N. Pilgunov

The pneumatic muscle is a pneumatic motor of the single-acting reciprocating motion. It is designed to create apullingforce. Return of the pneumatic muscle to its original position is provided by elastic deformation of its shell. A cylindrical membrane with the hard bottom and the lid provides the basis of the pneumatic muscle.The membrane cord is formed in the process of helically shaped CU-braid of the threads made from the super-hard synthetic fibres (for example, Kevlar). After the cord is filled with an elastomer, a strong, deformable and elastic shell is formed. An excessive pressure applied to the internal cavity of the membrane arises an extension of the tangent diagonal and a simultaneous shortening of the axial diagonal in the diamond-shaped cell, which is formed as a result of braid of cord threads. This results in pneumatic muscle’s retraction up to 25% of its original length, while creating a sufficiently large contraction force, which depends significantly on the contraction value.Using the cord structure of the MAS series pneumatic muscles of the company “FESTO” as an example, we have investigated a diamond-shaped cell deformation of the membrane and have defined a numerical dependence of its internal diameter and the volume of the internal cavity of the pneumatic muscle on the contraction value. This allowed us to develop a mathematical model of an idealized cylindrical membrane whose dynamics does not take into account a deformation force of the elastomer, filling a diamond-shaped cell.The experimental studies of industrial samples of the MAS 10 family of pneumatic muscles, carried out using a specially designed unit, allowed us to obtain their force characteristics. In the numerical representation, these characteristics turned out to be 2.5 ... 3 times less than the force characteristics of the pneumatic muscle with an idealized membrane, thereby allowing us to draw conclusions that the elastomer deformation forces have a significant influence. There is a proposal to take into account the elastomer deformation effect on the force characteristics of the pneumatic muscle by dint of the correction factor available from a comparative estimate of the force characteristics of the idealized membrane and the normalized force characteristics of the pneumatic muscles of the MAS family.The results of the performed studies allow us to predict the force characteristics of pneumatic muscles at the stage of their design and in-service.


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