High bandwidth fast tool servo control

Author(s):  
Xiaodong Lu ◽  
D.L. Trumper
2020 ◽  
Vol 91 (10) ◽  
pp. 103109
Author(s):  
Yaning Wang ◽  
Huankai Zhang ◽  
Dongyang Xu ◽  
Shuhua Yan ◽  
Qixue Li ◽  
...  

2016 ◽  
Vol 679 ◽  
pp. 143-148
Author(s):  
Hui Tang ◽  
Jian Gao ◽  
Xin Chen ◽  
Lan Yu Zhang ◽  
Zhao He Zeng

In recent years, Fast Tool Servo (FTS) mechanism in precision manufacturing equipment emerges as a promising application for the piezo-actuated flexible nanopositioner. A flexible nanopositioner with large stroke, high bandwidth, high precision and multi-Degrees-of-Freedom (multi-DOFs) is really desired for this application. In order to meet this requirement, a novel 2-DOF flexible nanopositioner consists of two pairs of differential lever displacement amplifiers (DLDA) is proposed in this paper first, also, kinetostatics modeling is conducted by using the Pseudo-Rigid Body (PRB) method. After a series of mechanism optimal designs, the performance of the designed nanopositioner is verified by using the Finite Element Analysis (FEA) method. A piezoelectric (PZT) actuator with 90 µm is selected in this simulation, the experimental results indicate that the mechanism workspace can achieve around 2.1×2.1 mm2, the bandwidth can reach up to around 136 Hz, while the cross-coupling is also kept with 1%. All the results consistently prove the proposed device possesses satisfactory performance for fulfilling the practical precision manufacturing tasks.


Author(s):  
Jason T. Wilson ◽  
Chi-Ying Lin ◽  
Tsu-Chin Tsao

This paper presents the mechanical and servo control design of a fast tool servo for machining noncircular bores. The rotating boring bar varies the depth of cut dynamically to machine noncircular bores, such as those in engine piston gudgeon pin holes. The piezoelectric actuator driven fast tool servo has 60 micron displacement and about 400 Hz first natural frequency. The design of robust repetitive control of the fast tool servo is discussed and experimental results of cutting tool motion for generating oval bore profiles are presented.


Author(s):  
Eric D. Miller ◽  
Raymond A. de Callafon

In the realm of hard disk drives (HDD), dual-stage servo control has been shown to achieve increased control bandwidth and reduced power consumption compared to single-stage architectures [1]–[4]. Motivated by these results, we seek to apply dual-stage control to an analogous case of an optical pointing system, which has similar objectives of high-bandwidth control over a wide spatial range.


2019 ◽  
Vol 16 (3) ◽  
pp. 1484-1493 ◽  
Author(s):  
Jiedong Li ◽  
Hui Tang ◽  
Zelong Wu ◽  
Hongcheng Li ◽  
Guixin Zhang ◽  
...  

Mechatronics ◽  
1998 ◽  
Vol 8 (4) ◽  
pp. 381-393 ◽  
Author(s):  
Sang-soon Ku ◽  
Gary Larsen ◽  
Sabri Cetinkunt

2007 ◽  
Vol 339 ◽  
pp. 407-411 ◽  
Author(s):  
Chi Fai Cheung ◽  
Wing Bun Lee ◽  
Sandy To ◽  
H.F. Li ◽  
Su Juan Wang

The fabrication of high-quality optical microstructural surfaces is based on fast tool servo (FTS) machining. It makes use of auxiliary piezo-electric driven servos to rapidly actuate the diamond tool with a fine resolution and a sufficiently high bandwidth for machining optical microstructures with submicrometer form accuracy and a nanometric surface finish without the need for any subsequent post processing. However, the achievement of a superior mirror finish and form accuracy still depends largely on the experience and skills of the machine operators, acquired through an expensive trial-and-error approach to using new materials, new mircostructural surface designs, or new machine tools. As a result, this paper, a model-based simulation system is presented for the optimization of surface quality in the FTS machining of optical microstructures. Preliminary experimental work and the results are also presented.


Sign in / Sign up

Export Citation Format

Share Document