In situ high speed diagnosis—A quantitative analysis of melt flow dynamics inside cutting kerfs during laser fusion cutting with 1 μm wavelength

2019 ◽  
Vol 31 (2) ◽  
pp. 022206 ◽  
Author(s):  
D. Arntz ◽  
D. Petring ◽  
F. Schneider ◽  
R. Poprawe
Procedia CIRP ◽  
2018 ◽  
Vol 74 ◽  
pp. 640-644
Author(s):  
D. Arntz ◽  
D. Petring ◽  
S. Stoyanov ◽  
N. Quiring ◽  
R. Poprawe

2020 ◽  
Vol 60 ◽  
pp. 470-480
Author(s):  
Jannik Lind ◽  
Florian Fetzer ◽  
Christian Hagenlocher ◽  
David Blazquez-Sanchez ◽  
Rudolf Weber ◽  
...  

Author(s):  
Yang Guo ◽  
W. Dale Compton ◽  
Srinivasan Chandrasekar

The flow dynamics, deformation fields and chip-particle formation in cutting and sliding of metals are analysed, in situ , using high-speed imaging and particle image velocimetry. The model system is a brass workpiece loaded against a wedge indenter at low speeds. At large negative rake angles, the flow is steady with a prow of material forming ahead of the indenter. There is no material removal and a uniformly strained layer develops on the workpiece surface—the pure sliding regime. When the rake angle is less negative, the flow becomes unsteady, triggered by formation of a crack on the prow free surface and material removal ensuing—the cutting regime. The strain on the prow surface at crack initiation is found to be constant. Chip morphologies, such as discrete particle, segmented chip and continuous chip with mesoscale roughness, are shown to arise from a universal mechanism involving propagation of the prow crack, but to different distances towards the indenter tip. The simple shear deformation in continuous chip formation shows small-angle oscillations also linked to the prow crack. Implications for material removal processes and ductile failure are discussed.


2017 ◽  
Vol 48 (12) ◽  
pp. 1298-1303
Author(s):  
U. Jansen ◽  
D. Arntz ◽  
D. Petring ◽  
W. Schulz ◽  
R. Poprawe

2016 ◽  
Vol 854 ◽  
pp. 237-242
Author(s):  
Andreas Wetzig ◽  
Jan Hauptmann ◽  
Patrick Herwig ◽  
Eckhard Beyer ◽  
Wieland Bundschuh ◽  
...  

Laser cutting is introduced as an alternative technique to manufacture typical metallic punching and bending parts. Assets and drawbacks of high speed laser cutting technologies like Remote Laser Cutting and laser fusion cutting by means of a high dynamic form cutter are discussed. Finally, the concept of the world´s first industrial inline reel to reel laser cutting machine for metal strips is presented.


2021 ◽  
Vol 1135 (1) ◽  
pp. 012013
Author(s):  
Michael Sawannia ◽  
Peter Berger ◽  
Rudolf Weber ◽  
Thomas Graf

Abstract The melt flow velocity and the local surface angles of the cutting front during laser fusion cutting of 10 mm AISI 304 were determined for a laser power of 8 kW and a feed rate of 2 m/min. The cut front was recorded with a polarization goniometer, which uses the polarization of the process emission to determine the local surface angles, allowing to calculate the orientation of the normal vector of the surface. The records in this work were carried out with a frame rate of 75 kHz and a spatial resolution of about 30 µm. This allowed to identify big and small structures moving down the cutting front and to determine their velocities. The approximate velocity of the small structures was 9.1 m/s and for the big structures approx. 2.5 m/s. The information of a usual high-speed video was compared with the additionally obtained geometry information.


2013 ◽  
Vol 299 (1) ◽  
pp. 51-64 ◽  
Author(s):  
Karlheinz Gamp ◽  
Yi Thomann ◽  
Christian Friedrich ◽  
André Hebel ◽  
Kirsten Markgraf ◽  
...  

2020 ◽  
Vol 31 ◽  
pp. 100939 ◽  
Author(s):  
Qilin Guo ◽  
Cang Zhao ◽  
Minglei Qu ◽  
Lianghua Xiong ◽  
S. Mohammad H. Hojjatzadeh ◽  
...  

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